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Hitachi RPFI-1.5FSGE User Manual

Hitachi RPFI-1.5FSGE
384 pages
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Models
<Indoor Units>
In-the-Ceiling Type
RPI-0.8FSG1 RPI-2.5FSG1 RPI-8FSG1
RPI-1.0FSG1 RPI-3.0FSG1 RPI-10FSG1
RPI-1.5FSG1 RPI-4.0FSG1
RPI-2.0FSG1 RPI-5.0FSG1
4-Way Cassette Type
RCI-1.0FSG2 RCI-2.5FSG2 RCI-5.0FSG2
RCI-1.5FSG2 RCI-3.0FSG2
RCI-2.0FSG2 RCI-4.0FSG2
2-Way Cassette Type
RCD-1.0FSG1 RCD-2.5FSG1 RCD-5.0FSG1
RCD-1.5FSG1 RCD-3.0FSG1
RCD-2.0FSG1 RCD-4.0FSG1
•Wall Type
RPK-1.0FSGM6 RPK-2.0FSGM6
RPK-1.5FSGM6 RPK-2.3FSGM6
Floor Type
RPF-1.0FSG(E) RPF-1.5FSG(E)
Floor Concealed Type
RPFI-1.0FSG(E) RPFI-1.5FSG(E)
Ceiling Type
RPC-2.0FSG1 RPC-3.0FSG1 RPC-5.0FSG1
RPC-2.5FSG1 RPC-4.0FSG1
<Outdoor Units>
FSG(1) Series
RAS-5FSG RAS-16FSG RAS-24FSG1
RAS-8FSG RAS-20FSG RAS-30FSG1
RAS-10FSG
•FS3, FS5 Series
RAS-5FS3 RAS-16FS3 RAS-24FS5
RAS-8FS3 RAS-20FS3 RAS-30FS5
RAS-10FS3
FXG Series
RAS-8FXG RAS-10FXG
FX3 Series
RAS-8FX3 RAS-10FX3
<System Equipment>
•Total Heat Exchangers
KPI-2521 KPI-5021 KPI-8021 KPI-10021
This service mamual provides the technical
information for the HITACHI Inverter-Driven
Multi-Split System Heat Pump Air
Conditioners, “SET FREE, FSG(1)/FS3, FS5
and FXG/FX3 Series”.
Read this manual carefully before starting
service activities.
HITACHI INVERTER-DRIVEN
MULTI-SPLIT SYSTEM
HEAT PUMP AIR CONDITIONERS
SET FREE FSG(1)/FS3, FS5 SERIES
AND
SET FREE FXG/FX3 SERIES
P5413553

Table of Contents

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Hitachi RPFI-1.5FSGE Specifications

General IconGeneral
BrandHitachi
ModelRPFI-1.5FSGE
CategoryAir Conditioner
LanguageEnglish

Summary

1. TROUBLESHOOTING

1.1 Initial Troubleshooting

Basic troubleshooting steps including switch settings, wiring checks, and emergency operations.

1.2 Troubleshooting Procedure

Detailed procedures for troubleshooting based on alarm codes and check modes.

1.3 Procedure of Checking Each Main Parts

Methods for self-checking PCBs, remote control switch, and other main components.

1.4 Test Run

Procedures for performing test runs using remote control or outdoor unit controls.

2. SERVICING

2.1 Outdoor Unit

Procedures for removing and servicing components of the outdoor unit.

2.2 In-the-Ceiling Type (RPI-0.8FSG1 to RPI-5.0FSG1)

Procedures for servicing components of specific in-the-ceiling indoor units.

2.3 In-the-Ceiling Type (RPI-8FSG1 and RPI-10FSG1)

Procedures for servicing components of specific in-the-ceiling indoor units.

2.4 4-Way Cassette Type

Procedures for removing and servicing components of 4-way cassette type indoor units.

2.5 2-Way Cassette Type

Procedures for removing and servicing components of 2-way cassette type indoor units.

2.6 Wall Type

Procedures for removing and servicing components of wall type indoor units.

2.7 Floor Type

Procedures for removing and servicing components of floor type indoor units.

2.8 Floor Concealed Type

Procedures for removing and servicing components of floor concealed type indoor units.

2.9 Ceiling Type

Procedures for removing and servicing components of ceiling type indoor units.

2.10 Total Heat Exchanger

Procedures for servicing the total heat exchanger and its electrical parts and elements.

2.11 Cleaning Indoor Unit Heat Exchanger

Procedures and tools required for cleaning indoor unit heat exchangers of various types.

3. MAIN PARTS

3.1 Inverter

Specifications, protection functions, and arrangement of the inverter power unit.

3.2 AC Chopper

Concept, features, and specifications of AC Chopper control for fan speed.

3.3 Auto-Louver Mechanism

Operation and stoppage principles of auto-louver mechanisms for various indoor unit types.

3.4 Scroll Compressor

Mechanism, principle of compression, and structure of scroll compressors.

3.5 Thermistor

Positions and resistance characteristics of thermistors for indoor and outdoor units.

3.6 Electronic Expansion Valve

Specifications and wiring diagrams for electronic expansion valves for outdoor and indoor units.

3.7 Pressure Sensor

High pressure and low pressure sensor control mechanisms and output characteristics.

3.8 High Pressure Protection Device

Function and circuit diagram of the high pressure protection device.

3.9 Noise Filter (NF)

Specifications and circuit diagram for the noise filter (NF).

3.10 Capacitor (CB1, CB2)

Use and specifications of capacitors for the inverter.

3.11 Reactor (DCL)

Use and specifications of reactors for the inverter.

4. OPTIONAL FUNCTION

4.1 Indoor Unit

Optional functions for indoor units, including remote control ON/OFF and operation modes.

4.2 Indoor Unit (For RPI (0.8 to 5.0HP), RCI, RCD, RPC (After Alteration) and KPI Series)

Input/output settings, remote control thermistor, and mode setting changes for specific indoor units.

4.3 Outdoor Unit

External signal inputs/outputs, demand control, and fixing operation modes for outdoor units.

4.4 Remote Control Switch, PC-P1H and PC-2H2

Identification of parts and operation system for remote control switches.

4.5 Wireless Remote Control Switch, PC-LH3

Identification of parts and procedures for simultaneous operation of wireless remote controls.

4.6 7-Day Timer, PSC-5T

Operation and indications of the 7-day timer (PSC-5T).

4.7 Central Station, PSC-5S

Overview of the central station (PSC-5S) and its operation.

5. FIELD WORK INSTRUCTION

5.1 Burnt-out Compressor due to Insufficient Refrigerant Charge

Field work example and countermeasure for compressor burnout from insufficient refrigerant.

5.2 Insufficient Cooling Performance When A Long Piping Is Applied

Field work example and countermeasure for poor cooling due to long piping.

5.3 Abnormally High Operating Sound [In-the-Ceiling Type Indoor Unit]

Field work example and countermeasure for abnormal operating sound in ceiling units.

5.4 Alarm Code “31”

Field work example and countermeasure for system stoppage due to alarm code "31".

5.5 Not Cooling Well due to Insufficient Installation Space for Outdoor Unit

Field work example and countermeasure for poor cooling due to insufficient outdoor unit space.

5.6 Attention for SET-FREE FXG/FX3 Series

Installation site and piping work considerations for SET-FREE FXG/FX3 series.

5.7 Select Guide of Drain Pipe for Indoor Unit

Guidance on selecting drain pipe diameter based on flow volume calculations.

5.8 Caution on Refrigerant Leakage

Precautions on maximum permissible refrigerant concentration and leakage countermeasures.

5.9 Maintenance Work

Routine maintenance checks for indoor and outdoor unit components.

5.10 Service & Maintenance Record by 7-Segment Display

Data sheet for recording service and maintenance from the 7-segment display.

5.11 Service & Maintenance Record by Remote Control Switch

Data sheet for recording service and maintenance from the remote control switch.

5.12 Service & Maintenance Record

General service and maintenance record checklist for components and operations.

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