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Hitachi RPI-1.0FSG1 User Manual

Hitachi RPI-1.0FSG1
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Models
<Indoor Units>
In-the-Ceiling Type
RPI-0.8FSG1 RPI-2.5FSG1 RPI-8FSG1
RPI-1.0FSG1 RPI-3.0FSG1 RPI-10FSG1
RPI-1.5FSG1 RPI-4.0FSG1
RPI-2.0FSG1 RPI-5.0FSG1
4-Way Cassette Type
RCI-1.0FSG2 RCI-2.5FSG2 RCI-5.0FSG2
RCI-1.5FSG2 RCI-3.0FSG2
RCI-2.0FSG2 RCI-4.0FSG2
2-Way Cassette Type
RCD-1.0FSG1 RCD-2.5FSG1 RCD-5.0FSG1
RCD-1.5FSG1 RCD-3.0FSG1
RCD-2.0FSG1 RCD-4.0FSG1
•Wall Type
RPK-1.0FSGM6 RPK-2.0FSGM6
RPK-1.5FSGM6 RPK-2.3FSGM6
Floor Type
RPF-1.0FSG(E) RPF-1.5FSG(E)
Floor Concealed Type
RPFI-1.0FSG(E) RPFI-1.5FSG(E)
Ceiling Type
RPC-2.0FSG1 RPC-3.0FSG1 RPC-5.0FSG1
RPC-2.5FSG1 RPC-4.0FSG1
<Outdoor Units>
FSG(1) Series
RAS-5FSG RAS-16FSG RAS-24FSG1
RAS-8FSG RAS-20FSG RAS-30FSG1
RAS-10FSG
•FS3, FS5 Series
RAS-5FS3 RAS-16FS3 RAS-24FS5
RAS-8FS3 RAS-20FS3 RAS-30FS5
RAS-10FS3
FXG Series
RAS-8FXG RAS-10FXG
FX3 Series
RAS-8FX3 RAS-10FX3
<System Equipment>
•Total Heat Exchangers
KPI-2521 KPI-5021 KPI-8021 KPI-10021
This service mamual provides the technical
information for the HITACHI Inverter-Driven
Multi-Split System Heat Pump Air
Conditioners, “SET FREE, FSG(1)/FS3, FS5
and FXG/FX3 Series”.
Read this manual carefully before starting
service activities.
HITACHI INVERTER-DRIVEN
MULTI-SPLIT SYSTEM
HEAT PUMP AIR CONDITIONERS
SET FREE FSG(1)/FS3, FS5 SERIES
AND
SET FREE FXG/FX3 SERIES
P5413553

Table of Contents

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Hitachi RPI-1.0FSG1 Specifications

General IconGeneral
BrandHitachi
ModelRPI-1.0FSG1
CategoryAir Conditioner
LanguageEnglish

Summary

TROUBLESHOOTING

1.1 Initial Troubleshooting

Details on setting rotary and dip switches for indoor and outdoor units.

1.1.1 Rotary Switch and Dip Switch Setting

Details on setting rotary and dip switches for indoor and outdoor units.

1.1.2 Checking of Electrical Wiring

Procedures for checking power supply, intermediate, and operating line wiring.

1.1.3 Checking by 7-Segment Display

Simple checks using the outdoor unit's 7-segment LED display.

1.1.4 Emergency Operation when Inverter Compressor is Damaged

How to perform emergency operation when the inverter compressor fails.

1.1.5 Failure of Power Supply to Indoor Unit and Remote Control Switch

Troubleshooting steps for power failure and non-indicated lights/LCD.

1.1.6 Abnormal Transmission between Remote Control Switch and Indoor Unit

Diagnosing and resolving issues with abnormal transmission.

1.1.7 Abnormalities of Devices

Actions for device abnormalities when no alarm code is indicated.

1.2 Troubleshooting Procedure

Detailed procedures for troubleshooting issues based on alarm codes and system status.

1.2.1 Alarm Code Table

Table listing alarm codes, contents of abnormality, and leading causes.

1.2.2 Troubleshooting by Alarm Code

Detailed troubleshooting steps based on specific alarm codes.

1.2.3 Troubleshooting in Check Mode by Remote Control Switch

Using the remote control switch's check mode for troubleshooting.

1.2.4 Troubleshooting by 7-Segment Display

Troubleshooting using the outdoor unit's 7-segment display and check switches.

1.2.5 Function of RSW, DSWs and LEDs

Explanation of the functions of Rotary Switches, Dip Switches, and LEDs on indoor unit PCBs.

1.3 Procedure of Checking Each Main Parts

Procedures for checking main components like PCBs and remote controls.

1.3.1 Self-Checking of PCBs using Remote Control Switch

How to perform PCB self-checks using the remote control switch.

1.3.2 Self-Checking of Remote Control Switch

Step-by-step procedure for self-checking the remote control switch.

1.3.3 Self-Checking of Indoor Unit PCB

Procedures for self-checking indoor unit PCBs via relays.

1.3.4 Self-Checking of 7-Day Timer (PSC-3T)

Steps for performing self-checking on the 7-Day Timer.

1.3.5 Self-Checking of Central Station (PSC-3S1)

Procedures for self-checking the central station.

1.3.6 Procedure of Checking Other Main Parts

Instructions for high voltage discharge work and checking other components.

1.4 Test Run

Procedures for conducting test runs of the system.

1.4.1 Test Run Mode by Remote Control Switch

Steps for initiating and performing test runs using the remote control.

1.4.2 Test Run Mode by Outdoor Unit

Procedures for performing test runs directly from the outdoor unit.

1.4.3 Checking List (FSG and FS3 Series)

Checklist for test operation and refrigerant cycle checks for FSG/FS3 series.

SERVICING

2.1 Outdoor Unit

Procedures for servicing the outdoor unit components.

2.1.1 Removing Air Intake Grille

Instructions for removing the air intake grille from the outdoor unit.

2.1.2 Removing Front Service Panel

Steps for removing the front service panel of the outdoor unit.

2.1.3 Removing Fan Guard Nets

How to remove the fan guard nets from the outdoor unit.

2.1.4 Removing Outdoor Fan

Procedures for removing the outdoor fan assembly.

2.1.5 Removing Compressors (RAS-5FSG and RAS-5FS3)

Steps for removing compressors for specific RAS models.

2.1.9 Removing High Pressure Switch, High Pressure Sensor and Low Pressure Sensor

Instructions for removing pressure-related components.

2.1.10 Removing Coil for Reversing Valve Coil

Steps to remove the reversing valve coil.

2.1.11 Removing Coil for Solenoid Valve Coil

Procedures for removing solenoid valve coils.

2.1.12 Removing Thermistor for Liquid Pipe

How to remove thermistors for liquid piping.

2.1.13 Removing Reversing Valve

Steps for removing the reversing valve.

2.1.14 Removing Reversing Valve (RAS-24FSG1, RAS-30FSG1, RAS-24FS5 and RAS-30FS5)

Procedures for removing the reversing valve for specific models.

2.1.16 Removing Electrical Components (RAS-24FSG1, RAS-30FSG1, RAS-24FS5 and RAS-30FS5)

Steps for removing electrical components for specific models.

2.2 In-the-Ceiling Type (RPI-0.8FSG1 to RPI-5.0FSG1)

Servicing procedures for In-the-Ceiling type units (RPI models).

2.2.1 Removing Long Life Filter

Procedure for removing the long life filter.

2.2.2 Removing Printed Circuit Board (PCB)

Steps to remove the PCB from the electrical box.

2.2.3 Removing Indoor Fan and Fan Motor

Instructions for removing the indoor fan and motor.

2.2.4 Removing Thermistor for Liquid Piping and Gas Piping

How to remove thermistors for liquid and gas pipes.

2.2.5 Removing Electronic Expansion Valve Coil

Steps for removing the electronic expansion valve coil.

2.2.6 Removing Float Switch

Procedure for removing the float switch.

2.2.7 Removing Drain Pump

Instructions for removing the drain pump.

2.2.8 Removing Drain Pan

Steps for removing the drain pan.

2.3 In-the-Ceiling Type (RPI-8FSG1 and RPI-10FSG1)

Servicing procedures for higher capacity In-the-Ceiling units.

2.3.1 Removing Long Life Filter

Procedure for removing the long life filter.

2.3.2 Removing Printed Circuit Board (PCB)

Steps to remove the PCB from the electrical box.

2.3.3 Removing Indoor Fan and Fan Motor

Instructions for removing the indoor fan and motor.

2.3.4 Removing Electronic Expansion Valve and Thermistors

How to remove expansion valve and thermistors.

2.4 4-Way Cassette Type

Servicing procedures for 4-Way Cassette type units.

2.4.1 Removing Long Life Filter

Procedure for removing the long life filter.

2.4.2 Removing Air Intake Grille

Steps to remove the air intake grille.

2.4.3 Removing Electrical Box Cover

How to remove the electrical box cover.

2.4.4 Removing Optional Air Panel

Instructions for removing the optional air panel.

2.4.5 Removing Fan Runner and Fan Motor

Steps for removing the fan runner and motor.

2.4.6 Removing Bell-Mouth

Procedure for removing the bell-mouth.

2.4.7 Removing Printed Circuit Board (PCB)

How to remove the PCB from the electrical box.

2.4.8 Removing Drain Pan

Steps for removing the drain pan.

2.4.9 Removing Drain-Up Mechanism

Instructions for removing the drain-up mechanism.

2.4.10 Removing Float Switch

Procedure for removing the float switch.

2.4.11 Removing Thermistors for Liquid Pipe and Gas Pipe

How to remove thermistors for liquid and gas pipes.

2.4.12 Removing Electronic Expansion Valve Coil

Steps for removing the electronic expansion valve coil.

2.4.13 Removing Automatic Louver Motor

Instructions for removing the automatic louver motor.

2.5 2-Way Cassette Type

Servicing procedures for 2-Way Cassette type units.

2.5.1 Removing Long Life Filter and Air Intake Grille

Procedure for removing the long life filter and air intake grille.

2.5.2 Removing Electrical Box Cover

How to remove the electrical box cover.

2.5.3 Removing Optional Air Panel

Instructions for removing the optional air panel.

2.5.4 Removing Fan Runner and Fan Motor

Steps for removing the fan runner and motor.

2.5.5 Removing Printed Circuit Board (PCB)

How to remove the PCB from the electrical box.

2.5.6 Removing Float Switch

Procedure for removing the float switch.

2.5.7 Removing Drain-Up Mechanism

Instructions for removing the drain-up mechanism.

2.5.8 Removing Drain Pan

Steps for removing the drain pan.

2.5.9 Removing Thermistors for Liquid Pipe and Gas Pipe

How to remove thermistors for liquid and gas pipes.

2.5.10 Removing Electronic Expansion Valve Coil

Steps for removing the electronic expansion valve coil.

2.5.11 Removing Automatic Louver Motor

Instructions for removing the automatic louver motor.

2.6 Wall Type

Servicing procedures for Wall Type units.

2.6.1 Removing Air Filter

Procedure for removing the air filter.

2.6.2 Removing Front Panel

Steps for removing the front panel.

2.6.3 Removing Motor for Automatic Louver

Instructions for removing the automatic louver motor.

2.6.4 Removing Thermistors for Liquid Pipe, Gas Pipe, Discharge Air and Suction Air

How to remove thermistors for various pipes and air sensors.

2.6.5 Removing Electrical Box Cover

Steps to remove the electrical box cover.

2.6.6 Removing Indoor PCB

Instructions for removing the indoor PCB.

2.6.7 Removing Drain Pan

Procedure for removing the drain pan.

2.6.8 Removing Heat Exchanger

Steps for removing the heat exchanger.

2.6.9 Removing Fan and Fan Motor

Instructions for removing the fan and fan motor.

2.6.10 Removing Electronic Expansion Valve Coil

Steps for removing the electronic expansion valve coil.

2.7 Floor Type

Servicing procedures for Floor Type units.

2.7.1 Removing Air Intake Grille

Procedure for removing the air intake grille.

2.7.2 Removing Air Filter

Steps to remove the air filter.

2.7.3 Removing Discharge Air Grille

Instructions for removing the discharge air grille.

2.7.4 Removing Front Cover

How to remove the front cover.

2.7.5 Removing Fan Motor

Steps for removing the fan motor.

2.7.6 Removing Printed Circuit Board (PCB)

How to remove the PCB from the electrical box.

2.7.7 Removing Thermistors for Liquid Pipe and Gas Pipe

Instructions for removing thermistors for pipes.

2.8 Floor Concealed Type

Servicing procedures for Floor Concealed Type units.

2.8.1 Removing Air Filter

Procedure for removing the air filter.

2.8.2 Removing Front Covers

Steps for removing the front covers.

2.8.3 Removing Fan Motor

Instructions for removing the fan motor.

2.8.5 Removing Thermistors for Liquid Pipe and Gas Pipe

Steps for removing thermistors for pipes.

2.9 Ceiling Type

Servicing procedures for Ceiling Type units.

2.9.1 Removing Air Filter and Air Intake Grille

Procedure for removing air filter and intake grille.

2.9.2 Removing Side Cover

Steps to remove the side cover.

2.9.3 Removing Discharge Air Grille

Instructions for removing the discharge air grille.

2.9.4 Removing Fan Motor

Steps for removing the fan motor.

2.9.5 Removing Bearing

Procedure for removing the bearing.

2.9.6 Removing Coupling

Instructions for removing the coupling.

2.9.7 Removing Automatic Louver Motor

Steps to remove the automatic louver motor.

2.9.9 Checking Procedures for Electronic Expansion Valve Coil

Procedures for checking the electronic expansion valve coil.

2.10 Total Heat Exchanger

Maintenance and servicing of the total heat exchanger.

2.10.1 Structure

Overview of the total heat exchanger's structure.

2.10.2 Removing Electrical Parts

Instructions for removing electrical parts.

2.10.3 Removing Air Filter and Total Heat Exchanger Element

How to remove the air filter and heat exchanger element.

2.10.4 Removing Fan Motor

Steps for removing the fan motor.

2.10.5 Air Filter Cleaning

Guidelines for cleaning the air filter.

2.10.6 Total Heat Exchanger Cleaning

Procedures for cleaning the total heat exchanger element.

2.11 Cleaning Indoor Unit Heat Exchanger

Procedures for cleaning the heat exchanger of various indoor units.

2.11.1 Required Tools for Cleaning (for All Indoor Units)

List of necessary tools for cleaning all indoor unit types.

2.11.2 In-the-Ceiling Type

Cleaning procedures specific to in-the-ceiling units.

2.11.3 Cleaning 4-Way Cassette Type Indoor Unit

Steps for cleaning 4-way cassette type indoor units.

2.11.4 Cleaning 2-Way Cassette Type Indoor Unit

Procedures for cleaning 2-way cassette type indoor units.

2.11.5 Cleaning Wall Type Indoor Unit

Steps for cleaning wall type indoor units.

2.11.6 Cleaning Floor Type and Floor Concealed Type Indoor Unit

Procedures for cleaning floor and floor concealed type units.

2.11.7 Cleaning Ceiling Type Indoor Unit

Steps for cleaning ceiling type indoor units.

2.12 Collecting Refrigerant for Replacing Indoor Unit

Procedure for collecting refrigerant before replacing indoor units.

MAIN PARTS

3.1 Inverter

Specifications and arrangement of inverter power units.

3.1.1 Specifications of Inverter (For 380/415V, 50Hz and 380V, 60Hz Power Source)

Technical specifications for inverters operating on 380/415V and 380V sources.

3.1.2 Specifications of Inverter (For 220V, 60Hz Power Source)

Technical specifications for inverters operating on 220V, 60Hz source.

3.1.3 Arrangement of Inverter Power Unit

Diagram showing the arrangement of inverter power unit components.

3.1.4 Inverter Time Chart

Graphical representation of inverter operation timing and signals.

3.1.5 Protective Function

Details on the inverter's protective functions against voltage and current issues.

3.1.6 Overload Control

Explanation of overload control mechanisms for the inverter.

3.2 AC Chopper

Concept and specifications of the AC Chopper for fan motor control.

3.3 Auto-Louver Mechanism

Principles of operation and stoppage for auto-louver mechanisms.

3.3.1 4-Way Cassette Type

Operation and stoppage principles of auto-louver for 4-way cassette units.

3.3.2 2-Way Cassette Type

Explanation of auto-louver mechanism for 2-way cassette units.

3.3.3 Ceiling Type

Auto-louver operation and stoppage for ceiling units.

3.3.4 Wall Type

Auto-louver operation and stoppage for wall type units.

3.4 Scroll Compressor

Details on scroll compressor mechanisms and principles.

3.4.1 Reliable Mechanism for Low Vibration and Low Sound

Explanation of the scroll compressor's low vibration and sound mechanism.

3.4.2 Principle of Compression

Detailed steps explaining the compression principle of scroll compressors.

3.4.3 Structure

Description of the scroll compressor's structure and compressor types.

3.5 Thermistor

Information on thermistors used in indoor and outdoor units.

3.5.1 Thermistor for Indoor Unit

Positions and characteristics of thermistors used in indoor units.

3.5.2 Thermistor for Outdoor Unit

Positions and characteristics of thermistors used in outdoor units.

3.6 Electronic Expansion Valve

Specifications and wiring for electronic expansion valves.

3.6.1 Electronic Expansion Valve for Outdoor Units

Specifications and wiring diagram for outdoor unit EEVs.

3.6.2 Electronic Expansion Valve for Indoor Units

Specifications and wiring diagram for indoor unit EEVs.

3.7 Pressure Sensor

High and low pressure control methods and sensor characteristics.

3.8 High Pressure Protection Device

Explanation of the high pressure protection device and its circuit.

3.9 Noise Filter (NF)

Specifications and circuit diagram of the noise filter.

3.10 Capacitor (CB1, CB2)

Specifications for capacitors used in the inverter.

3.11 Reactor (DCL)

Specifications for reactors used in the inverter.

OPTIONAL FUNCTION

4.1.1 Remote Control ON/OFF Function

Provides control to stop/start systems automatically via remote signals.

4.1.2 Power Supply ON/OFF 1 (Automatic Operation When Power Supply ON)

Automatic start/stop based on power supply ON/OFF for disaster prevention.

4.1.3 Power Supply ON/OFF 2 (Restarting Function After Power Failure)

Automatic restart after power failure exceeding 2 seconds.

4.1.4 Control by Field-Supplied Room Thermostat

Using an external thermostat instead of the indoor unit's inlet thermistor.

4.1.5 Operation Control by Remote Temperature Sensor (Except for RPK-FSGM Series)

Unit control using average temperature from inlet thermistor and remote sensor.

4.1.7 Picking Up Operation Signal

Utilized to pick up operation signals for checking or interlocking with fresh air intake fan.

4.2.1 Input and Output Setting of Indoor PCB Connector

Procedures for changing input/output settings via indoor PCB connectors.

4.2.2 Remote Control Thermistor Function

Controlling temperature via remote control thermistor instead of indoor unit thermistor.

4.2.3 Remote Control ON/OFF Function

Stop and start system automatically from a remote place using various signals.

4.2.4 Power Supply ON/OFF 1 (Automatic Operation When Power Supply ON)

Automatic start/stop based on power supply ON/OFF for disaster prevention.

4.2.5 Power Supply ON/OFF 2 (Restarting Function After Power Failure)

Automatic restart after power failure exceeding 2 seconds.

4.2.6 Control by Field-Supplied Room Thermostat (Except for KPI Series)

Using external thermostat instead of inlet thermistor for indoor unit control.

4.2.7 Operation Control by Remote Temperature Sensor (Except for KPI Series)

Unit control via average temperature of inlet thermistor and remote sensor.

4.2.9 Precooling/Preheating Operation (KPI Series Only)

Delayed start of total heat exchanger operation at interlock with air conditioner.

4.2.10 Picking Up Operation Signal

Utilized to pick up operation signals for checking or interlocking with fresh air intake fan.

4.3 Outdoor Unit

Optional functions for outdoor units.

4.3.1 Demand

Handling of short-circuited demand input terminals for compressor stoppage.

4.3.2 Forced Stoppage

Compressor and fan motor stop when forced stoppage input is short-circuited.

4.3.3 Demand Current Control (Only for 24 and 30HP)

Controls compressor frequency based on outdoor running current limits.

4.3.4 Fixing Operation Mode

Fixing operation mode to cooling or heating via external input terminals.

4.3.5 Snow Sensor

Operation of outdoor fans based on snow sensor input for protection.

4.3.6 Defrosting Condition Changeover

Changing defrosting operation conditions via DIP switch settings.

4.3.7 Indoor Fan Control during Thermo-OFF at Heating

Controls indoor fan operation during heating thermo-off cycles.

4.3.8 All Season Heating Operation

Enables year-round heating operation under high outdoor temperatures.

4.3.9 All Season Cooling Operation

Enables year-round cooling operation under low outdoor temperatures.

4.3.10 Night Shift (Low Sound) Operation

Sets night shift operation for reduced sound levels, decreasing cooling capacity.

4.3.11 Picking Up Signals from Outdoor Unit Printed Circuit Board

How to pick up alarm and operation signals from the outdoor unit PCB.

4.4 Remote Control Switch, PC-P1H and PC-2H2

Overview and components of remote control switches.

4.4.1 Name of Part

Identification of parts and sections of the PC-P1H and PC-2H2 remote controls.

4.4.2 Simultaneous Operation

Controlling multiple indoor units simultaneously with one remote control.

4.4.3 Operation System with Two Remote Control Switches

Setting up main and sub remote control switches for dual control.

4.4.4 Optional Function Setting

Procedures for setting various optional functions via remote control switches.

4.4.5 Optional Functions of Remote Control Switch

Details on optional functions available for remote control switches.

4.4.6 Indication of Address (ADDS) and Refrigerant Cycle Number (RN)

How to read unit address and refrigerant cycle number on the remote control display.

4.5 Wireless Remote Control Switch, PC-LH3

Overview and parts of the PC-LH3 wireless remote control switch.

4.5.1 Name of Part

Identification of parts of the PC-LH3 wireless remote control.

4.5.2 Identifying of Indoor Units Installed Side By Side

Procedure to identify indoor units installed side-by-side.

4.5.3 Simultaneous Operation

Controlling multiple indoor units simultaneously using wireless remote control.

4.5.4 Emergency Operation

How to operate the unit in emergency situations without the remote control.

4.5.5 Optional Function Setting (In Case of PC-RLH4, PC-RLH5 and PC-RLH7)

Setting optional functions using DIP switches on receiver kits.

4.5.6 Optional Functions of Wireless Remote Control Switch

Details on optional functions configurable via wireless remote control switches.

4.6 7-Day Timer, PSC-5T

Operation and self-checking procedures for the 7-Day Timer.

4.7 Central Station, PSC-5S

Overview and operation of the PSC-5S Central Station.

FIELD WORK INSTRUCTION

5.1 Burnt-out Compressor due to Insufficient Refrigerant Charge

Case study on compressor failure caused by insufficient refrigerant charge.

5.2 Insufficient Cooling Performance When A Long Piping Is Applied

Troubleshooting insufficient cooling due to long piping and incorrect settings.

5.3 Abnormally High Operating Sound [In-the-Ceiling Type Indoor Unit]

Addressing high operating sound in in-the-ceiling indoor units due to airflow issues.

5.4 Alarm Code “31”

Troubleshooting system stoppage caused by alarm code '31'.

5.5 Not Cooling Well due to Insufficient Installation Space for Outdoor Unit

Addressing poor cooling due to insufficient outdoor unit installation space and air circulation.

5.6 Attention for SET-FREE FXG/FX3 Series

Important considerations for designing and installing SET-FREE FXG/FX3 series.

5.7 Select Guide of Drain Pipe for Indoor Unit

Guidelines for selecting appropriate drain pipe diameters based on flow volume.

5.8 Caution on Refrigerant Leakage

Precautions regarding refrigerant (HCFC gas) concentration limits and countermeasures.

5.9 Maintenance Work

Routine maintenance checks for indoor and outdoor units.

5.10 Service & Maintenance Record by 7-Segment Display

Data sheet for recording service and maintenance using the 7-segment display.

5.11 Service & Maintenance Record by Remote Control Switch

Data sheet for recording service and maintenance via remote control switch.

5.12 Service & Maintenance Record

General checklist for service and maintenance tasks.

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