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Hitachi RPK-1.0FSGM User Manual

Hitachi RPK-1.0FSGM
384 pages
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Models
<Indoor Units>
In-the-Ceiling Type
RPI-0.8FSG1 RPI-2.5FSG1 RPI-8FSG1
RPI-1.0FSG1 RPI-3.0FSG1 RPI-10FSG1
RPI-1.5FSG1 RPI-4.0FSG1
RPI-2.0FSG1 RPI-5.0FSG1
4-Way Cassette Type
RCI-1.0FSG2 RCI-2.5FSG2 RCI-5.0FSG2
RCI-1.5FSG2 RCI-3.0FSG2
RCI-2.0FSG2 RCI-4.0FSG2
2-Way Cassette Type
RCD-1.0FSG1 RCD-2.5FSG1 RCD-5.0FSG1
RCD-1.5FSG1 RCD-3.0FSG1
RCD-2.0FSG1 RCD-4.0FSG1
•Wall Type
RPK-1.0FSGM6 RPK-2.0FSGM6
RPK-1.5FSGM6 RPK-2.3FSGM6
Floor Type
RPF-1.0FSG(E) RPF-1.5FSG(E)
Floor Concealed Type
RPFI-1.0FSG(E) RPFI-1.5FSG(E)
Ceiling Type
RPC-2.0FSG1 RPC-3.0FSG1 RPC-5.0FSG1
RPC-2.5FSG1 RPC-4.0FSG1
<Outdoor Units>
FSG(1) Series
RAS-5FSG RAS-16FSG RAS-24FSG1
RAS-8FSG RAS-20FSG RAS-30FSG1
RAS-10FSG
•FS3, FS5 Series
RAS-5FS3 RAS-16FS3 RAS-24FS5
RAS-8FS3 RAS-20FS3 RAS-30FS5
RAS-10FS3
FXG Series
RAS-8FXG RAS-10FXG
FX3 Series
RAS-8FX3 RAS-10FX3
<System Equipment>
•Total Heat Exchangers
KPI-2521 KPI-5021 KPI-8021 KPI-10021
This service mamual provides the technical
information for the HITACHI Inverter-Driven
Multi-Split System Heat Pump Air
Conditioners, “SET FREE, FSG(1)/FS3, FS5
and FXG/FX3 Series”.
Read this manual carefully before starting
service activities.
HITACHI INVERTER-DRIVEN
MULTI-SPLIT SYSTEM
HEAT PUMP AIR CONDITIONERS
SET FREE FSG(1)/FS3, FS5 SERIES
AND
SET FREE FXG/FX3 SERIES
P5413553

Table of Contents

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Hitachi RPK-1.0FSGM Specifications

General IconGeneral
BrandHitachi
ModelRPK-1.0FSGM
CategoryAir Conditioner
LanguageEnglish

Summary

TROUBLESHOOTING

1.1 Initial Troubleshooting

Covers basic checks like switch settings, wiring, and 7-segment display diagnostics.

1.2 Troubleshooting Procedure

Details troubleshooting steps using alarm codes, check modes, and specific functions.

1.3 Procedure of Checking Each Main Parts

Explains self-checking procedures for PCBs, remote controls, and other critical components.

1.4 Test Run

Provides methods for testing unit operation via remote control or outdoor unit.

SERVICING

2.1 Outdoor Unit

Instructions for disassembling and servicing various components of the outdoor unit.

2.2 In-the-Ceiling Type (RPI-0.8FSG1 to RPI-5.0FSG1)

Procedures for removing components like filters, PCBs, fans, and motors from specific indoor units.

2.3 In-the-Ceiling Type (RPI-8FSG1 and RPI-10FSG1)

Steps for servicing components of larger capacity in-the-ceiling indoor units.

2.4 4-Way Cassette Type

Detailed procedures for removing parts from 4-way cassette indoor units.

2.5 2-Way Cassette Type

Steps for disassembling and servicing components of 2-way cassette indoor units.

2.6 Wall Type

Instructions for removing and servicing parts of wall-mounted indoor units.

2.7 Floor Type

Procedures for disassembling and servicing components of floor-standing indoor units.

2.8 Floor Concealed Type

Steps for removing and servicing components of floor-concealed indoor units.

2.9 Ceiling Type

Procedures for disassembling and servicing components of ceiling-mounted indoor units.

2.10 Total Heat Exchanger

Information on the structure, component removal, and cleaning of the total heat exchanger.

2.11 Cleaning Indoor Unit Heat Exchanger

Detailed instructions and required tools for cleaning heat exchangers in various indoor unit types.

2.12 Collecting Refrigerant for Replacing Indoor Unit

Procedure for safely collecting refrigerant when replacing an indoor unit.

MAIN PARTS

3.1 Inverter

Specifications, arrangement, time charts, protection functions, and overload control of the inverter.

3.2 AC Chopper

Explanation of AC chopper control for fan speed, its concept, features, and specifications.

3.3 Auto-Louver Mechanism

Details on the operation and stoppage of auto-louver mechanisms for different cassette types.

3.4 Scroll Compressor

Information on the reliable mechanism, principle of compression, and structure of scroll compressors.

3.5 Thermistor

Explains the position and characteristics of thermistors used in indoor and outdoor units.

3.6 Electronic Expansion Valve

Details on electronic expansion valves for outdoor and indoor units, including specifications and diagrams.

3.7 Pressure Sensor

Explains high and low pressure control mechanisms and sensor characteristics.

3.8 High Pressure Protection Device

Describes the function and components of the high pressure protection device.

3.9 Noise Filter (NF)

Information on the noise filter, its specifications, and circuit diagram.

3.10 Capacitor (CB1, CB2)

Details on the function and specifications of capacitors used in the inverter.

3.11 Reactor (DCL)

Information on the reactor's function and specifications for different models.

OPTIONAL FUNCTION

4.1 Indoor Unit

Explains optional functions for various indoor unit models, including remote control and power supply settings.

4.2 Indoor Unit

Details input/output settings, remote control functions, and optional settings for specific indoor unit series.

4.3 Outdoor Unit

Explains external signal inputs and outputs for outdoor units, including demand and forced stoppage.

4.4 Remote Control Switch, PC-P1H and PC-2H2

Overview of remote control switch parts, simultaneous operation, and wiring methods.

4.5 Wireless Remote Control Switch, PC-LH3

Information on wireless remote control switch identification, simultaneous operation, and optional function settings.

4.6 7-Day Timer, PSC-5T

Details on the operation, LCD indications, and self-checking procedures for the 7-day timer.

4.7 Central Station, PSC-5S

Information on the central station's operation, parts, and indications.

FIELD WORK INSTRUCTION

5.1 Burnt-out Compressor due to Insufficient Refrigerant Charge

Case study on compressor failure caused by insufficient refrigerant charge and its countermeasures.

5.2 Insufficient Cooling Performance When A Long Piping Is Applied

Analysis of cooling issues due to long piping and the required dip switch adjustments.

5.3 Abnormally High Operating Sound [In-the-Ceiling Type Indoor Unit]

Investigation into high operating sound in in-the-ceiling units and potential solutions.

5.4 Alarm Code “31”

Explanation of alarm code "31" and its cause related to indoor/outdoor unit combinations.

5.5 Not Cooling Well due to Insufficient Installation Space for Outdoor Unit

Troubleshooting a cooling issue caused by inadequate installation space and heat circulation.

5.6 Attention for SET-FREE FXG/FX3 Series

Important considerations for system design and installation of SET-FREE FXG/FX3 series.

5.7 Select Guide of Drain Pipe for Indoor Unit

Guidelines for selecting appropriate drain pipe diameters based on flow volume calculations.

5.8 Caution on Refrigerant Leakage

Safety precautions and calculations for permissible refrigerant concentration in case of leaks.

5.9 Maintenance Work

General maintenance checks for indoor and outdoor units, including fans, heat exchangers, and electrical components.

5.10 Service & Maintenance Record by 7-Segment Display

Data sheet format for recording service and maintenance checks using the 7-segment display.

5.11 Service & Maintenance Record by Remote Control Switch

Data sheet format for recording service and maintenance checks using the remote control switch.

5.12 Service & Maintenance Record

General service and maintenance record template.

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