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Hitachi Zaxis 38U-5A - User Manual

Hitachi Zaxis 38U-5A
340 pages
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Serial No.
ZX33U
-5A
030002 and up
ZX38U
-5A
050002 and up
ZX48U
-5A
030002 and up
ZX55U
-5A
050002 and up
ZX65USB
-5A
020001 and up
PRINTED IN JAPAN (E) 2014, 12
ZX33U
-5A •
38U
-5A •
48U
-5A •
55U
-5A •
65USB
-5A
HYDRAULIC EXCAVATOR OPERATOR’S MANUAL ENMADC-1-3
Hydraulic Excavator
URL:http://www.hitachi-c-m.com
33U
-5A
38U
-5A
48U
-5A
55U
-5A
65USB
-5A
ENMADC-1-3
PART NO.
Operator’s Manual
This book is printed on recycled paper.

Table of Contents

Questions and Answers

  • J
    Jennifer RobertsAug 18, 2025
    How to fix Hitachi Zaxis 38U-5A batteries that will not be charged?
    • C
      crawfordheatherAug 18, 2025
      If the batteries in your Hitachi Excavators are not charging, it could be due to a broken battery separator (replace it), a faulty regulator (adjust and replace), a faulty ground line (repair it), or a faulty alternator (repair or replace).
  • P
    Patrick OsborneAug 20, 2025
    Why won't my Hitachi Zaxis 38U-5A Excavators engine start?
    • B
      Betty KimAug 20, 2025
      Your Hitachi Excavators engine might not start due to several reasons: a discharged battery (charge or replace it), disconnected, loose, or corroded battery terminals (repair the corroded area and tighten the connectors), a lowered pilot control shut-off lever (pull it up), disconnected, loose, or corroded starter ground line terminals (repair the corroded area and tighten the connectors), a faulty pilot control shut-off lever electrical system (repair it), too high engine oil viscosity (change the engine oil with appropriate viscosity), or a faulty starter and/or electrical system (repair and adjust).
  • T
    terryvirginiaAug 23, 2025
    What to do if my Hitachi Zaxis 38U-5A coolant temperature is too high?
    • B
      Brian RodriguezAug 23, 2025
      If the coolant temperature in your Hitachi Excavators is too high, it could be due to: low coolant level (refill it), insufficient fan belt tension (adjust it), a damaged rubber hose (replace it), a faulty thermostat (replace it), or a faulty coolant temperature gauge (replace it).
  • A
    Alec SparksAug 26, 2025
    What to do if my Hitachi Excavators starter rotates but the engine doesn't start?
    • D
      duane71Aug 26, 2025
      If the starter rotates but the engine doesn't start in your Hitachi Excavators, check for: no fuel (refill it, ensuring there are no leaks), a faulty injection pump (repair and adjust), air in the fuel system (bleed the air), a clogged fuel filter (drain water and replace the element), frozen fuel (warm the fuel pump with hot water or wait for the temperature to rise), or a faulty preheat system (repair and adjust).
  • E
    Evan MaldonadoAug 28, 2025
    Why do Hitachi Zaxis 38U-5A batteries discharge quickly after being charged?
    • D
      Dawn BrownAug 28, 2025
      If your Hitachi Excavators batteries discharge quickly after being charged, the cause might be a shorted cable (repair or replace), a shorted battery separator (repair or replace), or increased sediment in the battery (replace the battery).
  • D
    Devin EvansAug 30, 2025
    What to do if Hitachi Zaxis 38U-5A engine stalls soon after starting?
    • P
      Patrick MccoyAug 30, 2025
      If your Hitachi Excavators engine stalls soon after starting, it could be due to: too low idle speed (repair and adjust), a clogged fuel filter (drain water and replace the element), a clogged pre-fuel filter (clean or replace the element), a faulty engine control system (repair and adjust), a clogged air cleaner (clean or replace the element), or a faulty injection pump (repair and adjust).
  • W
    Walter CalderonSep 1, 2025
    Why is my Hitachi Excavators engine running irregularly?
    • E
      eclarkSep 1, 2025
      An irregularly running engine in your Hitachi Excavators may be caused by a faulty fuel system (repair and adjust), water or air in the fuel system (drain water or bleed air), or a faulty engine control system (repair and adjust).
  • L
    larsenamberSep 3, 2025
    Why do Hitachi Zaxis 38U-5A have no hydraulic functions and noise from pumps?
    • A
      Amanda CollinsSep 3, 2025
      If your Hitachi Excavators has no hydraulic functions and there's noise from the pumps, it could be due to a faulty hydraulic pump (repair or replace), a lack of hydraulic oil (refill), or a broken suction pipe and/or hose (repair or replace).
  • A
    April CruzSep 5, 2025
    Why is my Hitachi Zaxis 38U-5A Excavators lever heavy to operate?
    • J
      Justin RobertsonSep 6, 2025
      If the lever on your Hitachi Excavators is heavy to operate, it might be due to a rusted joint (lubricate or repair) or a worn pusher (replace).
  • S
    sandra36Sep 8, 2025
    What causes Hitachi Zaxis 38U-5A Excavators not to move smoothly?
    • M
      Michelle WalkerSep 8, 2025
      If your Hitachi Excavators does not move smoothly, it could be caused by a worn pusher (repair or replace) or a faulty pilot valve (replace).

Summary

MACHINE NUMBERS

Machine Identification

Details on machine model and product identification number.

SAFETY

Recognize Safety Information

Understanding safety alert symbols and their importance for personal injury prevention.

Follow Safety Instructions

Adhering to all safety signs, messages, and proper machine operation practices.

Fasten Your Seat Belt

Importance of using the seat belt to minimize injury in case of overturn or accident.

Avoid Tipping

Precautions to prevent machine tipping over, especially on grades or frozen ground.

Avoid Power Lines

Maintaining safe distances from electric lines to prevent electrocution.

Practice Safe Maintenance

Procedures and precautions for performing maintenance work safely.

OPERATORS STATION

Monitor Display Features

Description of the monitor's capabilities including meters, indicators, and work modes.

Alarm and Warning Screens

How to interpret and respond to error and warning displays on the monitor.

OPERATING THE ENGINE

Inspect Machine Daily Before Starting

Essential daily checks before starting the engine for safe operation.

Starting the Engine

Step-by-step instructions for starting the engine under normal conditions.

DRIVING THE MACHINE

Travel Levers and Pedals Operation

How to operate travel levers and pedals for forward, reverse, and slope travel.

Precautions for Traveling on Slopes

Critical safety measures to prevent tipping or skidding when operating on slopes.

OPERATING THE MACHINE

Control Lever Operation (ISO Pattern)

Understanding and using the ISO pattern control levers for machine functions.

Pilot Control Shut-Off Lever

Function and importance of the pilot control shut-off lever for safety.

Backhoe Operating Techniques

Proper methods for performing backhoe excavation and trenching operations.

Avoid Abusive Operation Practices

Preventing machine damage by avoiding improper digging and operating techniques.

TRANSPORTING

Loading and Unloading Procedures

Safe methods for loading and unloading the machine onto trucks or trailers.

Securing Machine for Transport

Proper techniques for fastening the machine to the transport vehicle using wire ropes.

MAINTENANCE

Correct Maintenance Procedures

General guidance for performing correct maintenance and inspection of the machine.

Maintenance Guide Schedule

Table outlining required maintenance tasks and their intervals based on operating hours.

Engine Oil Maintenance

Procedures for checking, changing, and replacing engine oil and filter.

MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS

Environmental Condition Precautions

Maintenance adjustments and precautions for operation in various environmental conditions.

TROUBLESHOOTING

Engine Troubleshooting

Common engine problems, causes, and solutions.

Hydraulic System Problems

Diagnosing and resolving issues related to hydraulic functions and components.

SPECIFICATIONS

OPTIONAL ATTACHMENT

Hitachi Zaxis 38U-5A Specifications

General IconGeneral
BrandHitachi
ModelZaxis 38U-5A
CategoryExcavators
LanguageEnglish

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