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Hitachi ZW 180-6 User Manual

Hitachi ZW 180-6
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180
-6
ENMPD8-NA1-3ZW180-6 WHEEL LOADER OPERATOR'S MANUAL
PRINTED IN JAPAN (E) 2018, 07
URL:http://www.hitachi-c-m.com
ENMPD8-NA1-3
PART NO.
Wheel Loader
Operator's Manual
Serial No. 005201 and up
This book is printed on recycled paper.

Table of Contents

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Hitachi ZW 180-6 Specifications

General IconGeneral
BrandHitachi
ModelZW 180-6
CategoryFront End Loaders
LanguageEnglish

Summary

SAFETY

Recognize Safety Information

Understanding safety symbols and signal words for hazard identification.

Follow Safety Instructions

Read and follow all safety signs, maintain signs, and learn safe operation.

Prepare for Emergencies

Keep first aid kit and fire extinguisher, establish emergency procedures.

General Precautions for Cab

Safety guidelines for operating inside the machine's cab.

Avoid Tipping

Critical warnings and procedures to prevent the machine from tipping over.

Prevent Fires

Procedures and checks to prevent fires caused by oil leaks or electrical shorts.

Handle Chemical Products Safely

Guidelines for safely handling hazardous chemicals like lubricants and coolants.

Prevent Battery Explosions

Safety measures to prevent battery explosions from gas buildup or short circuits.

OPERATOR'S STATION

Aftertreatment Device

Explanation of the aftertreatment system, DOC, SCR, and DEF/AdBlue injection.

Automatic Regeneration

How the system automatically cleans the aftertreatment device at regular intervals.

Monitor Panel

Overview of the monitor panel indicators and gauges.

Remedy

Troubleshooting steps and remedies for various system alarms.

Auto Idling Stop

Function that automatically idles and stops the engine to save fuel.

Main Menu

Navigating to and displaying the main menu screen for system settings.

Setting Menu

Accessing settings for date, time, auto idling stop, and camera monitor.

OPERATING THE ENGINE

Inspect Machine Daily Before Starting

Daily checks required before starting the engine for safe operation.

Starting Engine

Step-by-step instructions for safely starting the engine.

Cold Weather Warm Up

Procedures for starting and warming up the engine in cold weather conditions.

Stopping Engine

Correct procedure for stopping the engine and securing the machine.

MOVING THE MACHINE

Driving the Machine

Guidelines for safe and efficient machine operation and driving.

Precautions for Driving on Slopes

Critical safety measures for operating on inclines and slopes.

Emergency Stopping

How to perform an emergency stop if the engine stalls or brakes fail.

Stop

Correct procedure for smoothly stopping the machine and parking it.

OPERATING THE MACHINE

Loading Control Levers

Operation of the lift arm and bucket control levers for loading tasks.

Adjustment of Bucket Auto Leveler

Procedures for adjusting the bucket auto leveler for consistent digging angles.

Aftertreatment Device Manual Regeneration

Procedure for manually initiating the aftertreatment device regeneration process.

Excavation

Techniques for scooping material, including proper machine positioning and lift arm control.

Loading

Guidelines for safe loading and carrying operations, including material handling and truck approach.

Lifting Wheel Loader

Safety procedures and guidelines for lifting the machine for transport or repair.

TRANSPORTING

Transporting by Road

Procedures and regulations for transporting the machine on public roads.

Fastening Machine for Transporting

Securely attaching the machine to the trailer using chains and cables.

Precautions for Towing

Safety measures and procedures when towing the machine.

Lifting Machine

Safety procedures and guidelines for lifting the machine using appropriate tools.

MAINTENANCE

Correct Maintenance and Inspection Procedures

General guidelines for performing maintenance and inspection procedures correctly.

Inspection and Maintenance Table

Comprehensive table detailing maintenance items and intervals based on operating hours.

B. Engine

Maintenance procedures related to the engine system.

C. Power Train

Maintenance procedures for the power train components.

D. Hydraulic System

Inspection and maintenance of hydraulic system components.

E. Fuel System

Maintenance procedures for the fuel system, including checks and replacements.

F. Air Cleaner

Procedure for replacing the air cleaner element.

H. Electrical System

Maintenance procedures related to the machine's electrical system and batteries.

I. Brake System

Inspection and maintenance procedures for the brake systems.

J. Tire

Procedures for checking and maintaining tires, including pressure and wear.

K. Air Conditioner

Cleaning and replacement procedures for air conditioner filters.

L. Miscellaneous

Maintenance for various other components like bucket teeth and seat belts.

Retighten Front Axle and Rear Axle Support Mounting Bolts

Checking and retightening mounting bolts for front and rear axle supports.

TROUBLESHOOTING

1. Engine

Troubleshooting common engine problems and when to consult a dealer.

5. Hydraulic System

Diagnosing problems with the hydraulic system and components.

6. Drive Function

Troubleshooting issues related to steering, brakes, transmission, and axles.

SPECIFICATIONS

Specifications

Technical specifications of the machine, including dimensions, weight, and engine details.

OPTIONAL ATTACHMENTS

Hydraulic Type Quick Coupler Operation

Instructions for the operation, removal, and installation of the hydraulic quick coupler.

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