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Hitachi ZW 310-6 User Manual

Hitachi ZW 310-6
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310
-6
330
-6
Wheel Loader
ENMNFB-EN2-4ZW310-6 • 330-6 WHEEL LOADER OPERATOR'S MANUAL
URL:http://www.hitachi-c-m.com
ENMNFB-EN2-4
PART NO.
Operator's Manual
Serial No.
ZW310-6 007001 and up
ZW330-6 009001 and up
PRINTED IN THE NETHERLANDS 2019, 11

Table of Contents

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Hitachi ZW 310-6 Specifications

General IconGeneral
BrandHitachi
ModelZW 310-6
CategoryFront End Loaders
LanguageEnglish

Summary

Hitachi Wheel Loader ZW310-6/ZW330-6 Operator's Manual

SAFETY

Recognize Safety Information

Identify safety alert symbols on the machine and manual to be alert to personal injury.

Understand Signal Words

Learn the meaning of hazard signal words: DANGER, WARNING, CAUTION, and IMPORTANT.

Follow Safety Instructions

Read and follow all safety signs and messages in the manual. Maintain safety signs.

Prepare for Emergencies

Keep a first aid kit and fire extinguisher on hand. Establish emergency procedures.

Wear Protective Clothing

Wear close fitting clothing and safety equipment appropriate for the job.

General Precautions for the Cab

Keep cab clean, avoid storing flammable objects, and use correct floor mats.

Getting On and Off Safely

Use handrails and steps, face the machine, maintain three-point contact.

Operator Seat Adjustment

Adjust seat for operator comfort and correct operation of pedals and levers.

Seat Belt Safety

Fasten seat belt securely at all times when operating machine to minimize injury.

Safe Machine Operation

Move and operate safely, check machine condition, ensure cab is locked.

Job Site Investigation

Investigate job site conditions beforehand to prevent accidents like tipping.

Protective Equipment

Equip machine with head guard, ROPS, FOPS for falling stones or debris.

Safe Driving Practices

Drive safely, avoid obstacles, drive slowly on rough terrain, avoid quick changes.

Road Travel and Rollaway Prevention

Travel on public roads safely, park on level ground, avoid rollaways.

Hazard Avoidance

Avoid backing up/turning accidents, power line contact, lightning hazards.

Debris and Falling Object Protection

Protect against flying debris and falling objects, handle objects safely.

Machine Parking and Storage

Park machine safely, store attachments securely.

Transport Safety

Follow precautions for loading/unloading onto trucks or trailers.

Fluid Handling and Fire Prevention

Handle fluids safely to avoid fires, store flammable fluids away from hazards.

Maintenance Safety

Practice safe maintenance, warn others of service work, support machine properly.

Preventing Hazards from Parts and Burns

Stay clear of moving parts, prevent burns from hot fluids/surfaces.

High-Pressure Fluids and Hose Replacement

Avoid high-pressure fluids, replace rubber hoses periodically.

Fire Prevention

Check for oil leaks and short circuits to prevent fires.

Emergency Procedures and Exhaust Fumes

Evacuate in case of fire, beware of exhaust fumes.

Welding and Grinding Precautions

Take precautions for welding and grinding to prevent fire hazards.

Heating Fluid Lines and Accumulators

Avoid heating near pressurized fluid lines and handle accumulators safely.

Paint Removal and Contamination Safety

Remove paint before welding and beware of asbestos/silica dust.

Battery Safety

Prevent battery explosions and handle electrolyte safely.

Air Conditioning System Safety

Service air conditioning system safely, handle refrigerant with care.

Chemical Handling and Waste Disposal

Handle chemical products safely and dispose of waste properly.

Aftertreatment Device Notes

Understand notes on the aftertreatment device and its operation.

Communication Terminal Precautions

Follow precautions for communication terminal use and potential hazards.

Precaution for Communication Terminal Equipment

Understand precautions related to communication terminal equipment.

VISIBILITY MAP

Visibility Map ZW310-6 Series Personal Hazard

Shows residual maskings (blind spots) for direct vision and visual aids.

Visibility Map ZW330-6 Series Personal Hazard

Shows residual maskings (blind spots) for direct vision and visual aids.

SAFETY SIGNS

Safety Signs Overview

Illustrates safety signs and their locations on the machine.

Safety Signs ZW310-6

Details safety signs affixed on the ZW310-6 machine.

Safety Signs ZW330-6

Details safety signs affixed on the ZW330-6 machine.

Specific Safety Sign Descriptions

Provides descriptions and hazards for various safety signs.

NAME OF COMPONENTS

ZW310-6 Components

Identifies and illustrates components of the ZW310-6 model.

ZW330-6 Components

Identifies and illustrates components of the ZW330-6 model.

GETTING ON AND OFF THE MACHINE

Safe Entry and Exit Procedures

Details safe practices for accessing and exiting the machine cab.

OPERATOR'S STATION

Aftertreatment Device Information

Explains the function and precautions for the aftertreatment device.

Cab Features

Details the various features and components within the operator's cab.

Front Console Controls

Identifies and explains the functions of the front console switches and levers.

Right Console Controls

Details the controls located on the right console for fingertip and joystick operation.

Monitor Panel Indicators

Explains the function of each indicator and gauge on the monitor panel.

Multi Function Monitor Operation

Describes how to navigate and use the multi-function monitor menus and screens.

Alarm and Remedy Information

Lists common alarms, their causes, and recommended remedies.

Aftertreatment Device Operation

Covers condition display, regeneration requests, and manual regeneration procedures.

Transmission Settings

Explains settings for shift change delay and lockup functions.

Parallel/Tandem Switching

Describes how to adjust lift arm height for parallel/tandem operation.

Warm Up Operation

Details procedures for warming up the machine.

Language Settings

Explains how to select the display language for the monitor.

Display Item Selection

Allows selection of units for monitor and hour meter/odometer display.

Main Menu Sequence Change

Describes how to reorder frequently used menus in the main menu.

Information Menu

Provides access to Operation, Maintenance, and Monitoring data.

Operation and Fuel Consumption

Displays fuel consumption, operating hours, and fuel rate.

Maintenance Information

Shows maintenance notices, hours until next service, and intervals.

Switches and Pedals Overview

Identifies and explains the function of various switches and pedals.

Control Lever Operation

Details operation of lift arm and bucket control levers.

Control Lever Lock Switch

Explains the function of the control lever lock switch for safety.

Armrest and Console Adjustments

Describes how to adjust armrest and console positions for operator comfort.

Travel Mode Selector

Allows selection of manual, AUTO 1, or AUTO 2 travel modes.

Clutch Cut Position Switch

Changes brake pedal function for digging or loading operations.

Power Mode Switch

Selects power mode for fuel consumption or work effectiveness.

Quick Power Switch

Temporarily switches work mode to P-mode for digging or slopes.

Hold Switch

Holds the current speed gear stage in auto shift mode.

DSS (Down Shift Switch)

Downshifts transmission for increased driving force during digging.

Ride Control Switch

Dampens vertical vibration for improved ride quality and load stability.

Fan Reverse Rotation Switch

Reverses hydraulic fan rotation to clear radiator clogging.

Forward/Reverse Selector Switch

Activates forward/reverse switch on control lever or joystick.

Emergency Steering Operation Check

Checks emergency steering pump operation.

Cigar Lighter and Ash Tray

Provides power outlet and a place for smoking.

Auto Air Conditioner Features

Details auto-temperature control, max cooling/heating, and preheating.

Cab Heater Operation

Explains automatic and manual operation of the cab heater.

Cooling Operation

Describes how to operate the air conditioner for cooling.

Defroster Operation

Explains defroster operation and temperature control.

Air Conditioner Usage Tips

Provides tips for rapid cooling, defogging windows, and off-season maintenance.

Operator Seat Adjustment

Details how to adjust seat height, damper, fore/aft position, and inclination.

Rear Tray and Storage

Describes rear tray components and electric power output.

Fuse Box Information

Locates and identifies fuse boxes and slow blow fuses.

ROPS Cab Features

Details ROPS cab components like speakers, lights, and sun visor.

Room Lights Operation

Explains operation of front and rear room lights.

Emergency Evacuation and Sun Visor

Describes use of evacuation hammer and sun visor.

Radio Operation

Covers radio controls, tuning, presets, and display modes.

DAB Operation

Details DAB radio functions including station selection and list updates.

Menus and Settings

Explains how to adjust clock, sound balance, treble, bass, and loudness.

Outside Rear View Mirror

Provides instructions for adjusting outside rear view mirrors.

Cab Door Operation

Details operation of cab doors, locks, and release levers.

Window Operation

Explains how to operate window open/close levers.

Battery Disconnect Switch

Describes the function and use of the battery disconnect switch.

Articulation Lock Bar

Explains how to engage the articulation lock bar for safety.

Towing Pin

Details the location and use of the towing pin.

Inspection/Maintenance Side Access Cover

Provides instructions for opening and securing side access covers.

Rear Grille Operation

Details procedures for opening and closing the rear grille.

Steps and Tool Box

Describes access steps and tool storage locations.

Vandal-Proof Devices

Explains how to install lock keys for fuel and DEF/AdBlue® tanks.

Seat Belt and Seat Pocket

Details seat belt usage, inspection, replacement, and seat pocket.

BREAK-IN

New Machine Break-in Operation

Details the importance and procedures for initial machine break-in.

OPERATING ENGINE

Daily Pre-Start Checks

Lists required daily checks before starting the engine.

Check Before Starting

Details pre-start checks including levers, switches, and indicators.

Starting Engine

Provides step-by-step instructions for starting the engine safely.

Starting in Cold Weather

Explains preheating procedures and precautions for cold weather starting.

Check After Starting

Describes checks for monitor operation, engine noise, and exhaust gas color.

Using Booster Batteries

Provides instructions and warnings for using booster batteries.

Warming Up Operation

Details procedures for warming up the engine and hydraulic components.

Warming Up Operation in Cold Weather

Explains warm-up procedures specific to cold weather conditions.

Stopping Engine

Provides instructions on how to stop the engine safely, including cool-down.

DRIVING MACHINE

Precautions for Starting to Move

Ensures safety before starting to move the machine.

Starting to Move

Guides on safely starting to move the machine.

Manual and Auto Shift Modes

Explains the operation of manual and auto shift modes.

Shift Range of Auto Transmission

Details the shift ranges for AUTO 1 and AUTO 2 transmission modes.

Power Mode Switch

Allows selection between power modes for fuel efficiency or work effectiveness.

Shift Change Delay Mode

Adjusts shift timing for smoother operation in AUTO modes.

Parking Brake Switch Operation

Explains how to apply and release the parking brake.

Drive Speed and Direction Changes

Guides on changing drive speed and forward/reverse direction.

Steering Wheel Operation

Details safe operation of the steering wheel.

Emergency Steering System

Explains the function and use of the emergency steering system.

Stopping and Restarting Driving

Provides instructions for safely stopping and restarting the machine.

General Driving Precautions

Covers general operating manners and precautions for safe driving.

Driving in Water or on Soft Ground

Provides precautions for operating the machine in wet or soft conditions.

Driving on Slopes Precautions

Details safe practices for operating the machine on slopes.

Machine Failure Handling

Outlines precautions to take when a machine failure occurs.

Stopping the Machine Safely

Provides step-by-step instructions for stopping the machine.

Parking Procedures

Details steps for safely parking the machine.

Emergency Evacuation

Describes procedures for emergency evacuation when the engine stalls.

OPERATING MACHINE

Control Lever Operation

Explains the operation of lift arm and bucket control levers.

Control Lever Lock Switch

Details the function of the control lever lock switch for safety.

Clutch Cut Position Switch

Adjusts clutch cut function for digging or loading.

Bucket Auto Leveler Adjustment

Describes how to adjust the bucket auto leveler settings.

Dual Lift Arm Auto Leveler Adjustment

Explains how to adjust the dual lift arm auto leveler.

Auto Shut-Down Function

Details the auto shut-down feature and its operating conditions.

Aftertreatment Device Manual Regeneration

Provides the procedure for manual aftertreatment device regeneration.

Before Operation Precautions

Lists essential precautions before starting any operations.

Excavation Techniques

Explains methods for loading accumulated soil during excavation.

Digging and Loading Level Ground

Details techniques for digging and loading on level ground.

Grading Operation

Describes safe and effective grading procedures.

Loading Procedures

Provides guidelines for loading materials onto trucks or hoppers.

Loader and Dump Truck Combination

Explains V-shape and I-shape loading methods with dump trucks.

Dozing and Scooping

Details dozing techniques and scooping precautions on soft ground.

Removing Snow

Provides precautions for removing snow.

Lifting Wheel Loader

Details safety precautions for lifting the machine.

Precautions for After Operations

Lists essential steps after finishing daily operations.

TRANSPORTING

Transporting by Road

Follow local regulations for transporting the machine on public roads.

Transporting by Trailer

Use an appropriate trailer referring to machine specifications.

Loading and Unloading on Trailer

Provides safety guidelines for loading and unloading using docks or ramps.

Fastening Machine for Transport

Details secure methods for fastening the machine to the transport deck.

Urgent Wheel Loader Transport

Provides procedures for urgent short-distance transport.

Towing Precautions

Outlines safety precautions and procedures for towing the machine.

Releasing Parking Brake

Explains manual release of parking brake and related warnings.

Towing Method

Describes safe methods for towing the machine using wire ropes.

Lifting Machine Procedures

Provides instructions and safety precautions for lifting the machine.

MAINTENANCE

Correct Maintenance and Inspection Procedures

Learn how to service the machine correctly following maintenance procedures.

Check the Hour Meter Regularly

Emphasizes regular checks of the hour meter for maintenance scheduling.

Machine Layout Diagrams

Illustrates component locations for ZW310-6 and ZW330-6 models.

Maintenance Guide Table

Provides a table of parts and their recommended maintenance intervals.

A. Greasing Schedule

Details greasing intervals and procedures for various points.

B. Engine Maintenance

Covers checks and replacements for engine oil and filters.

C. Power Train Maintenance

Details maintenance for transmission, axle, and torque converter.

D. Hydraulic System Maintenance

Covers inspection and maintenance of hydraulic components and filters.

E. Fuel System Maintenance

Details fuel level check, refueling, and filter replacement procedures.

F. Air Cleaner Maintenance

Covers replacement and cleaning of air cleaner elements.

G. Cooling System Maintenance

Details coolant checks, antifreeze precautions, and system cleaning.

H. Electrical System Maintenance

Covers battery checks, monitor functions, and fuse box information.

I. Brake System Checks

Details checks for brake interlocking, parking brake force, and pedal stroke.

J. Tire Maintenance

Covers tire air pressure checks, damage inspection, and rotation.

K. Air Conditioner Maintenance

Details cleaning and replacement of air conditioner filters.

L. Miscellaneous Maintenance

Covers checks for bucket teeth, seat belt, ROPS cab, and mirrors.

M. Aftertreatment Device Maintenance

Provides steps for checking and cleaning the aftertreatment device.

N. Urea SCR System Maintenance

Details DEF/AdBlue® handling, refilling, and system precautions.

TROUBLESHOOTING

Engine Troubleshooting

Guides on diagnosing and resolving engine starting and running issues.

Control Lever Issues

Troubleshooting for control levers that are hard to move or do not return.

Hydraulic System Troubleshooting

Addresses issues like inoperable functions, low power, and oil overheating.

Steering System Troubleshooting

Diagnoses problems with heavy steering or unexpected steering direction.

Accelerator Pedal Issues

Troubleshooting for heavy accelerator pedal operation or excessive play.

Parking Brake Troubleshooting

Addresses issues with dragging or non-working parking brakes.

Service Brake Issues

Diagnoses problems with service brake performance or leaks.

Transmission Troubleshooting

Addresses issues like noisy transmission or overheating.

Propeller Shaft Troubleshooting

Diagnoses propeller shaft vibrations or noise.

Axle System Troubleshooting

Addresses front/rear axle noise and power transmission issues.

SPECIFICATIONS

Machine Specifications

Provides key dimensions, weights, and engine details for ZW310-6/ZW330-6.

Sound Level Results

Lists guaranteed sound power and pressure levels.

OTHER ATTACHMENTS

Joystick Steering System

Details layout, operation, and warnings for optional joystick steering.

Forward/Reverse Switch Controls

Explains the operation of left and right forward/reverse switches.

Left Console Lock Release Lever

Describes the function of the lock release lever for the left console.

Console and Armrest Adjustments

Guides on adjusting switch box and console positions.

Joystick Steering Operation

Provides operating procedures and warnings for joystick steering.

Canceling Joystick Steering

Details procedures for canceling joystick steering operation.

Joystick Steering Indicator Warnings

Explains warning indicators for the joystick steering system.

Axle Oil Cooler Maintenance

Covers maintenance guide for the optional axle oil cooler.

Check Axle Oil Level

Provides instructions for checking axle oil level.

Change Axle Oil

Details procedures for changing axle oil.

Replace Axle Oil Filter

Explains how to replace the axle oil filter.

CONFORMITY

Legal Provisions and Directives

Lists relevant EU directives and legal provisions the machine complies with.

Notified Body Information

Provides details of the notified body for the 2000/14/EC directive.

Manufacturer and Authorized Representative

Identifies the manufacturer and the person authorized to compile TCF.

Vibration Levels

Presents vibration exposure data for various operating activities.

Fluorinated Greenhouse Gas Information

Provides information on refrigerants and global warming potential.

Hitachi Limited Warranty Terms

Outlines HCME's obligations, user responsibilities, and warranty limitations.

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