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General| Brand | Hitachi |
|---|---|
| Model | ZW 120-6 |
| Category | Front End Loaders |
| Language | English |
Read and follow all safety signs and messages in the manual. Ensure signs are maintained and replaced.
Be prepared for fires or accidents. Keep first aid kit and fire extinguisher ready.
Wear close-fitting clothing and safety equipment appropriate to the job. Avoid loose items.
Keep cab clean, avoid storing transparent bottles, refrain from radio/headphone use, keep flammables away.
Always use the seat belt securely fastened when operating. Recommended replacement every four years.
Take care not to run over bystanders. Use travel alarm and horn. Use signal person in congested areas.
Investigate job site configuration and ground conditions to prevent falling or collapsing.
Securely hold steering wheel if tipping is predicted. Fasten seat belt. Be careful on grades.
Handle fuel with care as it is highly flammable. Store flammable fluids away from fire hazards.
Understand procedures, keep area clean, never lubricate while moving. Follow pre-service steps.
DEF/AdBlue® breaks down into ammonia gas at high temps. Ammonia gas is toxic and irritating.
Keep sparks and flames away. Never charge a frozen battery. Handle electrolyte with care.
Machine has communication terminal emitting electrical waves. Be aware of medical device interference.
Illustrates safety signs and their locations on the machine. Read and understand their meanings.
Lists and illustrates major components of the machine with numbered references.
Provides instructions and warnings for safely entering and exiting the machine.
Explains the function of the aftertreatment device and precautions for its operation.
Details the various features and components within the operator's cab.
Identifies and describes the controls and indicators on the front console.
Identifies and describes the controls on the right console, including joystick.
Details the indicators, gauges, and selectors on the main monitor panel.
Explains the function of the service indicator light and alarm buzzer.
Describes the parking brake indicator and its function.
Explains the brake oil level indicator and the warning for low oil level.
Describes the HST warning indicator for abnormalities in the HST system.
Explains the engine trouble indicator for abnormalities in the engine.
Describes the overheat indicator for abnormal engine coolant temperature.
Indicates the need for aftertreatment device regeneration.
Explains the engine coolant temperature gauge and its readings.
Describes the fuel gauge and when to refuel.
Indicates when turn signals are flashing.
Indicates when the high beam headlights are used.
Indicates when the work lights are turned ON.
Indicates when the control lever lock switch is in ON position.
Indicates approaching maintenance times for various items.
Details the main monitor display elements and selectors.
Displays machine driving status: selected FNR lever and shift positions.
Procedures for resetting oil change and filter replacement intervals.
Explains the operation of the control lever for lift arm and bucket.
Prevents unexpected machine operation by locking control levers.
Switches between OFF and ON power modes for different work conditions.
Switch for performing manual regeneration of the aftertreatment device.
Step-by-step guide for performing manual regeneration of the aftertreatment device.
Dampens vertical vibration of front attachment for comfortable ride.
Instructions for using the cigar lighter and its port as an external power source.
Details the features of the automatic air conditioner.
Instructions for adjusting the operator's seat for comfort and proper posture.
Location and function of the fuse boxes and their components.
Information about the ROPS cab, speakers, front room light, and sun visor.
Instructions for using the battery disconnect switch for electrical system isolation.
Locks the front and rear frames to prevent articulation during service or transport.
Location and use of the towing pin for machine transport.
Instructions for proper break-in operation to ensure machine life and performance.
Daily checks before starting the engine, covering various systems.
Pre-start checks including battery, levers, parking brake, and control lever.
Step-by-step procedure for starting the engine safely.
Procedure for warming up the engine and hydraulic components.
Procedure for safely stopping the engine, including cool-down for turbocharged engines.
Guidelines for safe and efficient machine operation.
Procedure and warnings for starting to move the machine.
Warnings and important notes regarding steering wheel operation.
Procedure for safely parking the machine.
Safety measures and procedures for operating on slopes.
Actions to take when a machine failure occurs during driving.
Explains the operation of the control lever for lift arm and bucket.
Prevents unexpected machine operation by locking control levers.
Dampens vertical vibration of front attachment for comfortable ride.
Procedures and precautions for loading accumulated soil.
Guidelines for maintaining clean surfaces and carrying loads safely.
Describes V-Shape and I-Shape loading methods for dump trucks.
Working method using bucket as bulldozer blade for reclaiming land or dumping.
Precautions for piling material on soft ground to avoid tipping.
Precautions and methods for removing snow.
Steps to take after daily operations, including refueling and cleaning.
Understand and follow local regulations for transporting on public roads.
Safe procedures for loading and unloading the machine onto a trailer.
Securely fasten the machine frame to the deck with chains and cables.
Warnings and important points to consider when towing the machine.
Warnings and procedures for safely lifting the machine.
Learn to service the machine correctly by following procedures.
Lists maintenance items, intervals, and corresponding pages.
Detailed instructions for greasing various points on the machine.
Procedures for checking and changing engine oil and filters.
Procedures for checking and changing transmission and axle oil.
Inspection and maintenance procedures for hydraulic components.
Procedures for checking fuel level and refueling.
Instructions for inspecting, cleaning, and replacing the air cleaner element.
Information on coolant, its mixture ratio, and precautions.
Maintenance procedures for batteries and other electrical components.
Procedures for checking brake oil level, force, and disks.
Procedures for checking tire pressure, damage, bolt torque, and replacement.
Procedures for cleaning/replacing circulation and fresh air filters.
Checks for cutting edge, seat belt, ROPS cab bolts, and washer fluid.
Procedures for checking and cleaning the aftertreatment device.
Information and precautions for using and refilling DEF/AdBlue®.
Troubleshooting for common engine auxiliary symptoms and solutions.
Troubleshooting steps when the engine fails to start.
Troubleshooting for hydraulic system symptoms like inoperable functions or overheating.
Troubleshooting for drive system issues including steering and accelerator pedal.
Troubleshooting for heavy steering or unexpected steering direction.
Troubleshooting for dragging or non-functional parking brake.
Troubleshooting for service brake issues like non-working or dragging.
Troubleshooting for noisy transmission or oil overheating.
Provides detailed technical specifications for the machine.
Instructions for operating the hydraulic quick coupler.
Procedure for removing the quick coupler and work tools.
Procedure for installing the quick coupler and work tools.
Procedures for connecting and disconnecting hydraulic hoses.
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