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Hitachi ZW140-6 User Manual

Hitachi ZW140-6
408 pages
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ENMPTC-NA1-3ZW140-6 • 150-6 • 150PL-6 WHEEL LOADER OPERATOR'S MANUAL
PRINTED IN JAPAN (E) 2022, 09
URL:https://www.hitachicm.com
ENMPTC-NA1-3
PART NO.
Operator's Manual
Serial No. 005201 and up
This book is printed on recycled paper.
140
-6
150
-6
150PL
-6
Wheel Loader

Table of Contents

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Hitachi ZW140-6 Specifications

General IconGeneral
BrandHitachi
ModelZW140-6
CategoryFront End Loaders
LanguageEnglish

Summary

Introduction to the Operator's Manual

Safety Guidelines for Machine Operation

General Safety Principles

Understand safety symbols, signal words, and general safety instructions for machine operation.

Safe Operation Practices

Guidelines for safe machine movement, starting, driving, and handling specific job site conditions.

Hazard Prevention and Handling

Addresses risks like tipping, power lines, flammable materials, chemicals, and battery hazards.

System-Specific Safety

Safety related to aftertreatment devices, communication terminals, batteries, and air conditioning.

Component Identification

ZW140-6/ZW150-6 Components

Identifies key parts of the ZW140-6 and ZW150-6 wheel loader models.

ZW150PL-6 Components

Identifies key parts of the ZW150PL-6 wheel loader model.

Getting On and Off the Machine Safely

Safe Entry and Exit Procedures

Procedures and safety warnings for safely entering and exiting the machine.

Operator's Station Overview

Cab Features and Controls

Details cab amenities, consoles, seat, and storage.

Operator Controls and Switches

Details on right console, joysticks, pedals, and various switches for machine operation.

Monitor Panel and Indicators

Explains the monitor panel, indicators, gauges, and displays for machine status and alerts.

Machine Information Display Navigation

How to navigate and interpret information displayed on the machine's information screen.

Maintenance Interval Resets

Procedures for resetting oil change and filter replacement intervals.

Machine Break-In Procedure

Break-in Period Guidelines

Explains the importance of proper break-in for machine life and performance.

Recommended Break-in Work Mode

Guidelines for operating the machine during the initial 100 hours to avoid damage.

Operating the Engine Safely

Pre-Operation Engine Checks

Daily checks to perform before starting the engine for safe and proper operation.

Engine Starting Procedures

Detailed procedure for safely starting the engine, including preheating and checks.

Engine Warm-up Procedures

Procedures for warming up the engine and hydraulic components before operation.

Engine Stopping Procedures

Correct procedure for stopping the engine, including cool-down for turbocharged engines.

Driving the Machine Safely

Safe Starting and Movement

Precautions and checks before starting the machine and moving safely.

Driving Controls and Systems

Explains drive speed, direction changes, steering, secondary steering, and parking brake operations.

Operational Scenarios and Hazard Prevention

Covers driving precautions, water/soft ground, slopes, speeds, failure procedures, stopping, and parking.

Transporting the Machine

Road and Trailer Transport Guidelines

Covers regulations for road transport and selecting appropriate trailers for machine transport.

Loading, Securing, and Fastening

Safe procedures for loading, unloading, and securing the machine onto trailers.

Towing and Lifting Procedures

Guidelines and safety warnings for towing and lifting the machine.

Routine Maintenance and Checks

General Maintenance and Inspection

Principles of correct servicing, daily checks, and hourly meter monitoring.

Maintenance Schedules and Preparation

Guide tables for maintenance intervals and procedures for preparing the machine for service.

Component-Specific Maintenance Tasks

Procedures for periodic replacement of parts like hoses, filters, and greasing specific components.

Special Environmental Maintenance

Operation in Special Conditions

Precautions for operating in muddy, dusty, rocky, or freezing environments.

Cold Weather Maintenance Precautions

Specific measures for maintaining the machine in cold weather conditions below 0°C.

Machine Storage Procedures

Long-Term Storage Precautions

Guidelines for storing the machine for over one month to prevent impairment.

Taking Machine Out of Storage

Procedures for safely starting and preparing the machine after a storage period.

Troubleshooting Common Issues

Engine and Engine Auxiliaries Issues

Diagnosing and resolving issues related to engine starting, speed, and auxiliaries.

Control Lever and Drive Function Issues

Troubleshooting hydraulic system, steering, accelerator pedal, and parking brake problems.

Power Train System Issues

Diagnosing and resolving problems related to transmission noise, oil overheats, and axle performance.

Machine Specifications

ZW140-6 Specifications

Detailed technical specifications for the ZW140-6 wheel loader model.

ZW150PL-6 Specifications

Detailed technical specifications for the ZW150PL-6 wheel loader model.

Optional Attachments

Hydraulic Type Quick Coupler Operation

Instructions for connecting, disconnecting, installing, and removing attachments using the quick coupler.

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