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Hologic DISCOVERY QDR Series User Manual

Hologic DISCOVERY QDR Series
274 pages
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DISCOVERY
â„¢
QDR
®
Series
FAN BEAM X-RAY BONE DENSITOMETER
TECHNICAL MANUAL
Hologic, Inc.
35 Crosby Drive
Bedford, MA 01730
USA
Phone in US: 800-321-4659
Fax (Domestic): 781-280-0670
Fax (International): 781-280-0671
Document 080-1085
Revision 008

Table of Contents

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Hologic DISCOVERY QDR Series Specifications

General IconGeneral
TypeBone Densitometer
Power Requirements100-240 VAC, 50/60 Hz
Scan TimeApproximately 10 seconds for a spine scan
Applicationsbody composition analysis
Body Composition AnalysisYes, including fat and lean mass measurements
SoftwareHologic APEX Software
Scan RegionsSpine, hip, forearm, whole body
X-ray SourceDual-energy X-ray source
Detector TypeDigital detector array
Scan ModesFast

Summary

Section 1 INTRODUCTION

1.1 System Overview

Provides an overview of the Hologic Discovery X-ray Bone Densitometer system and its capabilities.

1.2 Functional Overview

Details the conceptual subsystems of the Hologic Discovery, including Operator's Console, Motor Control, and C-Arm Subsystems.

1.3 Product Specifications

Lists technical specifications for the Discovery system, including scanning methods, X-ray system, detector system, and scan regions.

Section 2 FUNCTIONAL DESCRIPTION

2.1 Computer

Describes the computer system and its role in controlling the Discovery scanner's operations.

2.2 PCI Communications Controller Board

Explains the PCI Communications Controller Board's function in managing communications between the computer and scanner assemblies.

2.3 Distribution Board

Details the Distribution Board's role in interconnecting system components and distributing power and signals.

2.4 Motor Controller Board

Describes the Motor Controller Board, its function in driving stepper motors, and monitoring mechanism positions.

2.5 TZ Drive Board (A and SL Only)

Details the TZ Drive Board's function for pedestal motors in A and SL models, including service switches and power.

2.6 Control Panel Controller Board

Explains the Control Panel Controller Board's function in interfacing the operator control panel to the computer.

2.7 C-Arm Interface Board

Describes the C-Arm Interface Board's role in distributing power and signals for C-Arm assembly devices.

2.8 X-Ray Controller Assembly (P/N 010-1273)

Details the X-Ray Controller Assembly's function in providing pulsed power and control for the X-ray source unit.

2.10 Data Acquisition System (C, W, and SL)

Explains the Data Acquisition System's components and function for converting X-ray signals to digital data.

2.11 Data Acquisition System (A Model only)

Describes the Data Acquisition System for A models, including its three main components and their locations.

2.12 Integrator/Multiplexor Board

Explains the Integrator/Multiplexor Board's role in integrating and storing signals before sending them to the ADC.

2.13 Analog To Digital Board (A Model Only)

Details the Analog to Digital Board's function in converting analog signals to digital format for processing.

2.14 Torroid Power Module and DIN Rail

Describes the Torroid Power Module and DIN Rail's function in providing AC voltage to the system.

Section 3 INSTALLATION

3.1 Pre-Installation Requirements

Lists required tools and documentation needed before installing the Discovery system.

3.1.3 Room and Doorway Size

Provides minimum room and doorway dimensions required for system installation.

3.2 Uncrate and Move to Destination

Details the procedures for uncrating the system and moving it to its final installation location.

3.2.5 Remove Tabletop (If Necessary)

Describes how to remove the tabletop to fit through doorways if needed.

3.2.6 Remove Discovery A or SL Lower C-Arm Assembly (If Necessary)

Provides instructions for removing the C-arm assembly for narrow hallways.

3.2.8 Move Unit To Destination

Details the process of moving the unit to its destination room, including using ramps.

3.2.9 Set Up the Unit

Guides through the steps of setting up the unit after moving it to its final location.

3.2.9.1 Install Discovery C-Arm (C, Ci, W and Wi)

Provides instructions for installing the C-arm assembly on C, Ci, W, and Wi models.

3.2.9.2 Install Discovery Upper C-Arm (A and SL)

Details the procedure for installing the upper C-arm assembly on A and SL models.

3.3 Install the System

Covers the final steps to install the system, including cabling and leveling.

3.3.1 Install Cables

Provides instructions for connecting the system's power and communication cables.

3.3.2 Check Power Line Voltage

Explains how to measure and verify the input AC voltage for system operation.

3.3.3 Install Computer

Guides the installation of the computer system, including peripherals.

3.3.4 Start QDR Software in Service Mode

Details how to start the QDR software in service mode for configuration and testing.

3.3.5 Check Table Alignment

Describes how to check and verify the alignment of the scanner table.

3.3.5.3 Front to Back T-Rail and Table Edge/Rail Gap Adjustment

Provides steps for adjusting the front-to-back T-Rail dimensions and table edge-to-rail gap.

3.3.6 Perform C-Arm Parallelism Adjustment (A and SL systems only)

Details the procedure for adjusting C-arm parallelism on A and SL systems.

3.4 Calibrate and Test the System

Covers the calibration and testing procedures for the Discovery system's core functions.

3.4.1 Check Tube kV Peak Potential

Explains how to check the X-ray tube's peak kV potential accuracy.

3.4.2 Check Tube Current

Provides the procedure for checking the X-ray tube current.

3.4.3 Adjust Belt Tension

Details the steps for adjusting belt tension on various motors within the system.

3.4.4 Calibrate Motors

Guides through the motor calibration process using the SQDRIVER program.

3.4.5 X-Ray Beam Alignment

Crucial procedure for aligning the X-ray beam with the detector array for accuracy.

3.4.6 Calibrate Aperture (Cannot be run on Ci and Wi models)

Procedure to locate and set aperture positions and centers, specific to certain models.

3.4.7 Check Laser Positioning Offset

Describes how to adjust the laser for proper patient positioning and scan accuracy.

3.5 A/D Gain Control Adjustment

Explains how to adjust the A/D gain potentiometer for consistent detector input.

3.5.4 Perform Lateral Alignment Test (A and SL)

Procedure to verify lateral alignment of the system on A and SL models.

3.5.5 Check HVPS/S (Tank) For Radiation Leakage

Details the process for checking the High Voltage Power Supply/Source for radiation leakage.

3.5.6 Calibrate For Area, BMD And BMC

Covers the three-stage calibration process for Area, BMD, and BMC measurements.

3.5.7 Scan Thickness Measurement & Calibration (C and W)

Procedure for calibrating scan thickness measurement on C and W models.

3.5.8 Scan Thickness Measurement & Calibration (A and SL)

Procedure for calibrating scan thickness measurement on A and SL models.

3.5.9 Calibration of Area and BMC, for Array Scan Modes

Details the calibration of AREA and BMC measurements for array scan modes.

3.5.10 RECALYZE and Add Array AP Scans to the QC Database

Describes how to re-analyze AP scans and add them to the QC database after calibration.

3.5.11 Install Software Options

Covers the installation and configuration of optional software features.

3.5.12 Test Scan Modes

Guides through testing the system's functionality in various scan modes.

3.5.14 Measure X-Ray Dose To Patient

Procedure for measuring the X-ray dose delivered to the patient during scans.

3.5.15 Measure X-Ray Scatter From Phantom

Details how to measure X-ray scatter radiation using a phantom.

3.5.17 Run Reproducibility Test

Tests the scanner's ability to perform consecutive scans with consistent results.

3.5.19 Instruments using Body Composition Analysis (BCA)

Specifies requirements for instruments performing Body Composition Analysis (BCA).

3.5.20 Instruments using BMD Whole Body Analysis

Defines requirements for instruments performing BMD Whole Body Analysis.

Section 4 ALIGNMENT AND CALIBRATION

4.1 Check Table Alignment

Procedure to check and verify the alignment of the scanner table.

4.3 C-Arm Parallelism Adjustment

Details how to adjust the parallelism of the C-arm assembly.

4.4 X-Ray Beam Alignment

Crucial procedure to align the X-ray beam with the detector array for optimal performance.

4.5 Aperture Calibration

Procedure to locate and set the exact starting positions of apertures (slits).

4.6 Motor Calibration

Guides through calibrating the system's motors (AY, AR, TY, TX, TZ) using SQDRIVER.

4.7 Laser Positioning Offset Adjustment

Details how to adjust the laser for correct patient positioning and scan accuracy.

4.8 A/D Gain Control Adjustment

Explains the adjustment of the A/D gain potentiometer for consistent detector input.

4.9 Filter Drum Encoder Alignment

Procedure to align the filter drum encoder for accurate timing and operation.

4.10 Detector Flattening

Procedure to flatten the X-ray beam for each scan mode and find the table's metal edge.

4.11 Lateral Alignment Test (QDR 4500A and SL)

Procedure to verify lateral alignment, specifically for QDR 4500A and SL systems.

4.12 Table Top Radiographic Uniformity

Verifies X-ray beam alignment and uniformity across the tabletop for Discovery A and W models.

4.13 Check Phantom values

Procedure to compare scan results with actual phantom values for calibration verification.

4.14.1 Scan Thickness Measurement & Calibration (C and W)

Calibrates scan thickness measurement for C and W models using a phantom.

4.14.2 Scan Thickness Measurement & Calibration (A and SL)

Calibrates scan thickness measurement for A and SL models using a phantom.

4.14.3 Calibration of Area and BMC, for Array Scan Modes

Calibrates AREA and BMC measurements for array scan modes after thickness calibration.

4.14.4 RECALYZE and Add Array AP Scans to the QC Database

Re-analyzes AP scans and adds them to the QC database post-calibration.

Section 5 REMOVE AND REPLACE PROCEDURES

5.1 Recommended Tools

Lists essential tools required for performing FRU removal and replacement procedures.

5.2 Electronics Tray FRUS

Describes how to remove and replace FRUs located in the Electronics Tray/Carriage Drive.

5.2.3 C-Arm Y Encoder

Provides steps for removing and replacing the C-arm Y Encoder.

5.3 Table Y FRUS (A, W and Wi Only)

Details how to remove and replace FRUs associated with the Table Y motion.

5.3.1 Control Panel (All models)

Instructions for removing and replacing the Control Panel assembly.

5.3.2 PCBs Under Right-Side of the Table

Guides on removing and replacing PCBs located under the right side of the table.

5.3.3 Table Y Belt

Provides steps for removing and replacing the Table Y-Belt.

5.3.4 Table Y Motor or Gearcase

Details how to remove and replace the Table Y Motor or Gearcase.

5.3.5 Table Y Encoder

Provides instructions for removing and replacing the Table Y Encoder.

5.4 Table X FRUS

Describes how to remove and replace FRUs associated with the Table X motion.

5.4.1 Table X Motor Controller PCB

Instructions for removing and replacing the TX Motor Controller board.

5.4.2 Table X Belt

Provides steps for removing and replacing the Table X Belt.

5.4.3 Table X Motor or Gearcase

Details how to remove and replace the Table X Motor or Gearcase.

5.4.4 Table X Encoder

Provides instructions for removing and replacing the Table X Encoder.

5.5 Table Z FRUs (A and SL only)

Describes how to remove and replace FRUs associated with Table Z motion.

5.5.1 Pedestal

Guides on removing and replacing the pedestal.

5.5.2 The Linear Rotary String (Encoder)

Details the installation and adjustment of the Linear Rotary String (Encoder).

5.6 Lower C-Arm FRUS

Describes FRUs located on the lower C-arm, including boards and assemblies.

5.6.1 C-Arm Interface Board

Instructions for removing and replacing the C-Arm Interface Board.

5.6.2 X-Ray Controller Assembly

Provides steps for removing and replacing the X-Ray Controller (XRC) assembly.

5.6.3 Filter Drum Assembly

Details the procedure for removing and replacing the Filter Drum Assembly.

5.6.4 Tank Assembly

Guides on removing and replacing the Tank Assembly, noting weight precautions.

5.6.5 Arm R FRUS (A and SL only)

Describes FRUs for Arm R (Rotate) motion on A and SL models.

5.6.6 Motor Controller Board

Instructions for removing and replacing the Motor Controller Board.

5.6.7 Arm R Belt

Provides steps for removing and replacing the Arm R Belt.

5.6.8 Arm R Motor, Gearcase, Encoder or Encoder Belt

Details removing and replacing the Arm R Motor, Gearcase, Encoder, or Belt.

5.6.9 Gas Spring

Guides on removing and replacing the Gas Spring assembly.

5.7 Upper C-Arm FRUS

Describes FRUs located on the upper C-arm, including detector and laser assemblies.

5.7.1 Detector Assembly A, SL, W, C Systems

Instructions for removing and replacing the Detector Assembly on specific system models.

5.7.2 Detector Assembly C1 and Wi Systems

Details replacing older detector assemblies with newer ones on Ci and Wi systems.

5.7.3 Laser Assembly

Provides steps for removing and replacing the Laser or Laser Assembly.

5.7.4 Analog to Digital Converter Board (A Model only)

Instructions for removing and replacing the ADC Board on A models.

5.8 Aperture Assembly FRUS

Describes FRUs located on the Aperture Assembly.

5.8.1 Aperture Stepper Motor

Details removing and replacing the Aperture Stepper Motor.

5.8.2 Aperture Motor PCB

Provides instructions for removing and replacing the Aperture Motor PCB.

5.8.3 Aperture Position Belt

Guides on removing and replacing the Aperture Position Belt.

5.8.4 Rotary Potentiometer

Details removing and replacing the Rotary Potentiometer.

5.9 Drum Assembly FRUS

Describes FRUs located on the Drum Assembly.

5.9.1 Drum Encoder PCB

Provides instructions for removing and replacing the Drum Encoder PCB.

5.9.2 Drum Belts

Details removing and replacing the Drum Belts.

5.9.3 Stepper Motor Assembly

Guides on removing and replacing the Stepper Motor Assembly.

5.9.4 Drum Bearings

Details removing and replacing the Drum Bearings.

5.10 Replacing EMI Cables

Provides instructions for replacing EMI cables, emphasizing proper grounding.

5.11 FRU Lists

Provides lists of Field Replaceable Units (FRUs) for identification and ordering.

Section 6 FAULT ISOLATION

6.4 Power Problems

Guides for troubleshooting issues related to power supply and dead systems.

6.5 Motion Problems

Provides suggestions for diagnosing and resolving issues with table and C-arm movement.

6.6 Control Panel Problems

Troubleshooting steps for issues with the Control Panel response or functions.

6.7 Display Problems

Categorizes display issues (vertical stripe, horizontal stripe, noise, no display) and suggests checks.

6.8 Targeting/Laser Problems

Troubleshooting guidance for issues related to targeting and laser functionality.

6.9 Data Communications Problems

Addresses issues occurring between the computer and the scanner related to data communication.

6.10 Area/BMD/BMC/CV Specification Problems

Troubleshooting common specification problems related to Area, BMD, BMC, and CV.

6.11 X-Ray Problems

Lists common X-ray subsystem problems and suggested solutions.

6.12 X-Ray Alignment Problems

Provides suggestions for when the X-ray beam does not align properly.

6.13 Detector Flattening Problems

Troubleshooting steps for when the system consistently fails the detector flattening procedure.

6.14 Laser Problems

Guidance for troubleshooting issues related to the laser system's operation.

6.15 Oil leakage

Instructions for addressing oil leaks, focusing on torque specifications for tank cover.

6.16 Miscellaneous Problems

Lists common miscellaneous problems and their corresponding solutions.

Section 7 PREVENTIVE MAINTENANCE

7.1 Customer Preventive Maintenance

Outlines recommended daily and weekly maintenance tasks for the customer.

7.2 Field Service Preventive Maintenance

Lists annual and semi-annual preventive maintenance procedures for trained service personnel.

7.2.1 Guide Rail and Bearing Maintenance

Details the cleaning and greasing procedures for guide rails and bearings.

Section 8 PCB SUMMARY INFORMATION

Distribution Board

Summarizes PCB components, LEDs, voltage sources, and jumper settings for the Distribution Board.

PCI Communications Command Board

Summarizes PCB components, jumpers, and refer-to information for the PCI Communications Command Board.

Stepper Motor Controller

Details PCB components, signals, sources, jumpers, and refer-to info for Stepper Motor Controllers.

TZ Drive (A and SL Only)

Summarizes PCB components, LEDs, voltage sources, and jumpers for the TZ Drive Board.

128-Channel Detector Assembly (C, W and SL Models only)

Summarizes PCB components, voltage, source, and jumpers for the 128-Channel Detector Assembly.

Detector Array Assembly (A Model only)

Summarizes PCB components, source, and refer-to info for the Detector Array Assembly.

ADC (A Model only)

Summarizes PCB components, voltage, source, jumpers, and refer-to info for the ADC Board.

C-Arm Interface

Summarizes PCB components, signals, voltage sources, and jumpers for the C-Arm Interface.

Section 9 SOFTWARE TOOLS

9.1 X-Ray Survey

Describes the X-Ray Survey utility for testing X-ray generation and detection functions.

9.1.1 Invoking X-Ray Survey

Provides instructions on how to launch the X-Ray Survey utility.

9.1.2 The Main Display

Explains the components and data presentation within the X-Ray Survey Main Display.

9.1.3 The Display Controls

Details the various controls within the X-Ray Survey display.

9.2 SQDRIVER

Describes the SQDRIVER program for motor calibration and troubleshooting.

9.3 SQVERIFY

Explains the SQVERIFY program for performing low-level system component tests.

9.4 SQKEYPAD

Describes the SQKEYPAD program for manual motor control and checking functions.

Section A ERROR MESSAGES

Error Message List

Lists system error messages, their hardware/software classification, locus, and recommended action.

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