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Hologic DISCOVERY C User Manual

Hologic DISCOVERY C
274 pages
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DISCOVERY
QDR
®
Series
FAN BEAM X-RAY BONE DENSITOMETER
TECHNICAL MANUAL
Hologic, Inc.
35 Crosby Drive
Bedford, MA 01730
USA
Phone in US: 800-321-4659
Fax (Domestic): 781-280-0670
Fax (International): 781-280-0671
Document 080-1085
Revision 008

Table of Contents

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Hologic DISCOVERY C Specifications

General IconGeneral
BrandHologic
ModelDISCOVERY C
CategoryMedical Equipment
LanguageEnglish

Summary

Section 1 INTRODUCTION

1.1 System Overview

Hologic Discovery® X-ray Bone Densitometer estimates bone mineral content and density using dual-energy X-rays.

1.1.1 X-Ray Scanning Principles

Describes the X-ray source, fan beam, and detector array used in the scanning process.

1.3 Product Specifications

Details the technical specifications of the Discovery X-ray Bone Densitometer system.

Section 2 FUNCTIONAL DESCRIPTION

2.1 Computer

Describes the computer's role in controlling scanner movement, X-ray generation, and database management.

2.2 PCI Communications Controller Board

Handles communications between the PC and scanner assemblies, connecting via a ribbon cable.

2.3 Distribution Board

Provides interconnections between the Operator's Console and scanner, distributing signals and DC power.

Section 3 INSTALLATION

3.1 Pre-Installation Requirements

Lists necessary tools for installing the Discovery system, including screwdrivers, pliers, and measurement tools.

3.1.1 Required Tools

Lists necessary tools for installing the Discovery system, including screwdrivers, pliers, and measurement tools.

3.1.2 Required Documentation

Lists required documents for installation, including Radiation Measurement Report and FDA Form 2579.

3.1.3 Room and Doorway Size

Provides minimum room and doorway dimensions for SL, C, A, and W models.

3.2 Uncrate and Move to Destination

Outlines procedures for uncrating the system and preparing it for transport.

3.2.9 Set Up the Unit

Provides steps for setting up the unit after moving it to the destination room.

3.3 Install the System

Outlines the process of cabling the system after physical installation.

3.3.1 Install Cables

Guides the installation of AC input cables, circuit breakers, and mounting hardware.

3.3.2 Check Power Line Voltage

Ensures the system is powered from a dedicated power line and checks voltage.

3.3.5 Check Table Alignment

Outlines the procedure to check the table's alignment using a measuring tape.

3.4 Calibrate and Test the System

Outlines procedures for calibrating and testing system components, starting with kV peak potential.

3.4.1 Check Tube kV Peak Potential

Explains how to check X-ray tube peak potential using an oscilloscope and voltage divider.

3.4.2 Check Tube Current

Details the procedure to check X-ray tube current using an oscilloscope and barrier strip.

3.4.4 Calibrate Motors

Uses SQDRIVER program to calibrate motors (AY, AR, TY, TX, TZ) and determine motion limits.

3.4.5 X-Ray Beam Alignment

Crucial procedure to align X-ray beam with detector array for repeatability, using an alignment fixture.

3.5 A/D Gain Control Adjustment

Ensures consistent input to ADC converter by adjusting potentiometer, depending on system configuration.

3.5.1 Check and Verify the A/D Gain

Checks average X-ray signal level and detector range before any A/D gain adjustment.

3.5.2 Adjust the A/D Gain

Adjusts A/D gain potentiometer for average X-ray signal of 6.25V and checks detector range.

3.5.3 Perform Detector Flattening

Flattens X-ray beam for each scan mode and finds the metal edge of the table.

3.5.5 Check HVPS/S (Tank) For Radiation Leakage

Checks for radiation leakage from the HVPS/S at installation or after repair.

3.5.6 Calibrate For Area, BMD And BMC

Calibration in three stages: Scan Thickness, Area/BMC, and Adding AP scans.

3.5.14 Measure X-Ray Dose To Patient

Measures radiation dose using a Victoreen meter during installation and service.

3.5.15 Measure X-Ray Scatter From Phantom

Measures scatter radiation using a survey meter at installation.

Section 4 ALIGNMENT AND CALIBRATION

4.1 Check Table Alignment

Checks table alignment by measuring distances to T-rails and rail gaps.

4.2 Align the Table

Provides procedures to align the table based on measurements from the alignment check.

4.2.1 Table Edge to T-Rail (“A” Dimension) Adjustment

Details adjusting the "A" dimension by modifying pedestal bolts.

4.2.2 Front to Back T-Rail and Table Edge/Rail Gap Adjustment

Adjusts front-to-back T-Rail dimensions and table edge-to-rail gap.

4.3 C-Arm Parallelism Adjustment

Measures and adjusts C-arm parallelism using a digital level and tank cover removed.

4.4 X-Ray Beam Alignment

Crucial procedure to align X-ray beam with detector array for repeatability, using an alignment fixture.

4.6 Motor Calibration

Calibrates motors (AY, AR, TY, TX, TZ) using SQDRIVER to determine motion limits.

4.6.0.1 MOTOR$TZ (Discovery A and SL only)

Procedure to calibrate the TZ motor driver, moving pedestals to mechanical limits.

4.6.0.2 MOTOR$AY

Procedure for calibrating the AY motor, including checking position value and linear fit.

4.6.0.3 MOTOR$TY (A, W and Wi models only)

Procedure for calibrating the TY motor on A, W, and Wi models, including left/right mechanical stops.

4.8 A/D Gain Control Adjustment

Ensures consistent input to ADC converter by adjusting potentiometer, depending on system configuration.

4.14 Area, BMD, and BMC Calibration

Calibration in three stages: Scan Thickness, Area/BMC, and Adding AP scans.

Section 5 REMOVE AND REPLACE PROCEDURES

5.2 Electronics Tray FRUS

Describes removing and replacing FRUs in the Electronics Tray/Carriage Drive area.

5.3 Table Y FRUs (A, W and Wi Only)

Describes removing and replacing FRUs associated with Table Y motion.

5.4 Table X FRUS

Describes removing and replacing FRUs associated with Table X motion.

5.5 Table Z FRUs (A and SL only)

Describes removing and replacing FRUs associated with Table Z (up/down) motion.

5.6 Lower C-Arm FRUS

Describes FRUs on the lower C-arm: C-Arm Interface Board, X-Ray Controller, Tank, Filter Drum, Arm rotation.

5.6.4 Tank Assembly

Provides instructions for removing and replacing the Tank Assembly, noting its weight.

5.7 Upper C-Arm FRUS

Describes FRUs on the upper C-arm: Detector Assembly, ADC Board, Control Panel, Laser Assembly.

5.8 Aperture Assembly FRUS

Describes FRUs on the Aperture Assembly.

5.9 Drum Assembly FRUS

Describes FRUs on the Drum Assembly.

Section 6 FAULT ISOLATION

6.1 Before Starting

Ensures software configuration is compatible with the scanner before troubleshooting.

6.4 Power Problems

Provides a table of power component locations and troubleshooting steps for dead systems.

6.5 Motion Problems

Addresses failures related to table and C-arm movement, suggesting checking error logs and identifying the bad axis.

6.7 Display Problems

Categorizes display issues into vertical stripe, horizontal stripe, noise, and no display.

Section 7 PREVENTIVE MAINTENANCE

7.2 Field Service Preventive Maintenance

Recommends annual or semi-annual procedures for trained service personnel.

Section 9 SOFTWARE TOOLS

9.1 X-Ray Survey

32-bit utility testing X-Ray generation and detection, used by Hologic engineers.

9.1.3 The Display Controls

Controls that affect data display, categorized into X-Rays, Test Signals, Display, and Status Bits.

9.2 SQDRIVER

Program accessed via Utilities|Service Utilities|SQDRIVER; used for motor calibration and troubleshooting.

9.3 SQVERIFY

Diagnostic program for low-level tests of system components; refer to SQCHECK User Manual.

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