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Hologic DISCOVERY W User Manual

Hologic DISCOVERY W
274 pages
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DISCOVERY
â„¢
QDR
®
Series
FAN BEAM X-RAY BONE DENSITOMETER
TECHNICAL MANUAL
Hologic, Inc.
35 Crosby Drive
Bedford, MA 01730
USA
Phone in US: 800-321-4659
Fax (Domestic): 781-280-0670
Fax (International): 781-280-0671
Document 080-1085
Revision 008

Table of Contents

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Hologic DISCOVERY W Specifications

General IconGeneral
BrandHologic
ModelDISCOVERY W
CategoryMedical Equipment
LanguageEnglish

Summary

Section 2 FUNCTIONAL DESCRIPTION

2.8 X-Ray Controller Assembly and Interface

Details the X-Ray Controller Assembly function and its interface connections to the C-Arm Interface Board.

2.9 X-Ray Source Unit

Describes the X-Ray Source Unit (Tank) assembly, its components, and interconnections.

Section 3 INSTALLATION

3.1 Pre-Installation Requirements and Tools

Lists essential tools and documentation required before installing the Discovery system.

3.2 Uncrate and Move to Destination

Instructions for uncrating the system, inspecting for shipping damage, and moving it to its final location.

3.2.3-3.2.4 Inventory and Path Measurement

Guides on taking inventory of shipped items and measuring the transport path to the destination room.

3.2.7-3.2.8 Tabletop Prep and Unit Movement

Steps to prepare the tabletop for movement and procedures for moving the unit to its destination.

3.2.9 Set Up the Unit

Procedures for setting up the unit after moving it to the destination room.

3.2.9.1 Install C-Arm Assembly

Detailed steps for installing the C-arm assembly on C, Ci, W, and Wi models.

3.2.9.2 Install Upper C-Arm Assembly

Detailed steps for installing the upper C-arm assembly on A and SL models.

3.3 Install the System and Cables

Guides on installing the system and connecting necessary cables, including voltage selection.

3.3.2 Check Power Line Voltage

Instructions for checking and measuring the AC voltage at the outlet and transformer secondary.

3.3.5 Check Table Alignment

Procedure for checking the table alignment by measuring distances and gaps.

3.3.6 Perform C-Arm Parallelism Adjustment

Procedure for adjusting C-Arm parallelism using a digital level.

Section 4 ALIGNMENT AND CALIBRATION

4.1 Check Table Alignment

Procedure to check table alignment by measuring distances and gaps.

4.2 Align the Table

Detailed procedures for aligning the table, including edge-to-T-rail adjustments.

4.3 C-Arm Parallelism Adjustment

Procedure for adjusting C-Arm parallelism using a digital level.

4.4 X-Ray Beam Alignment

Crucial procedure to align the X-ray beam with the detector array for optimal repeatability.

4.5 Aperture Calibration

Locates and centers each aperture (slit) in motor steps, saving positions in HARDWARE.INI.

4.6 Motor Calibration

Calibrates motors (AY, AR, TY, TX, TZ) using SQDRIVER, setting encoder readback and motion limits.

4.6.0.2 MOTOR$AY Calibration

Procedure for calibrating the AY motor, including checking position value and linear fit.

4.6.0.3 MOTOR$TY Calibration

Procedure for calibrating the TY motor, including checking position value and linear fit.

4.6.0.4 MOTOR$TX Calibration

Procedure for calibrating the TX motor, including checking position value and linear fit.

4.6.0.5 MOTOR$AR Calibration

Procedure for calibrating the AR motor, including checking table level and C-arm angles.

4.7 Laser Positioning Offset Adjustment

Adjusts the laser positioning to ensure correct C-Arm positioning over the patient.

4.9 Filter Drum Encoder Alignment

Procedure to align the filter drum encoder using oscilloscope and specific test points.

4.10 Detector Flattening

Procedure to flatten the X-ray beam for each scan mode and find the table's metal edge.

4.11 Lateral Alignment Test (QDR 4500A and SL)

Procedure to verify lateral alignment of the system for A and SL models.

4.14 Area, BMD, and BMC Calibration Stages

Covers scan thickness, area/BMC calibration, and adding AP scans to the QC database.

Section 5 REMOVE AND REPLACE PROCEDURES

5.2 Electronics Tray FRUs and ESD Precautions

Describes FRUs in the Electronics Tray and ESD precautions for handling components.

5.2.1 Electronics Tray Printed Circuit Boards

Procedure for removing and replacing FRUs like Distribution Board, Motor Controller Board, etc.

5.4.1 Table X Motor Controller PCB

Procedure for removing and replacing the TX Motor Controller board.

5.5.1 Pedestal

Procedure for removing and replacing either pedestal.

5.5.2 The Linear Rotary String (Encoder)

Details the installation and adjustment procedures for the Linear Rotary String (Encoder).

5.6 Lower C-Arm FRUs

Describes FRUs for the lower C-arm, including C-Arm Interface, X-Ray Controller, Tank, and Filter Drum Assemblies.

5.6.2 X-Ray Controller Assembly

Procedure for removing and replacing the X-Ray Controller (XRC).

5.6.4 Tank Assembly

Procedure for removing and replacing the Tank Assembly, noting its weight.

5.7.1 Detector Assembly (A, SL, W, C Systems)

Procedure for removing and replacing the Detector Assembly on A, SL, W, C systems.

5.7.2 Detector Assembly (C1 and Wi Systems)

Procedure for replacing older detector assemblies with new ones on Ci and Wi systems.

Section 6 FAULT ISOLATION

6.4 Power Problems

Identifies locations of power components and provides troubleshooting suggestions for power issues.

6.5 Motion Problems

Troubleshooting guide for table and C-arm movement issues, including checking error logs.

6.7 Display Problems

Categorizes display issues (vertical stripe, horizontal stripe, noise, no display) and provides troubleshooting steps.

6.7.4 No Display

Troubleshooting steps for missing scan display, white/dark screen, or blotchy display.

6.9 Data Communications Problems

Troubleshooting data communication issues between the computer and the scanner.

6.11 X-Ray Problems

Lists common X-ray problems and suggested solutions, including 'No X-Rays'.

6.12 X-Ray Alignment Problems

Troubleshooting steps when the X-ray beam does not align properly per the procedure.

6.12.2 System Fails X-Ray Beam Alignment Verification

Steps to take when the system fails X-ray beam alignment verification.

6.13 Detector Flattening Problems

Troubleshooting steps when the system consistently fails the detector flattening procedure.

6.14 Laser Problems

Troubleshooting guidance for laser issues, including safety precautions and potential causes.

Section 7 PREVENTIVE MAINTENANCE

7.2 Field Service Preventive Maintenance

Lists annual/semi-annual procedures for service personnel, including backups, file maintenance, and checks.

Section 9 SOFTWARE TOOLS

9.1 X-Ray Survey Utility

Overview of the X-Ray Survey utility for testing X-ray generation and detection functions.

9.2 SQDRIVER Utility

Used for motor calibration and troubleshooting motor movement problems.

9.3 SQVERIFY Utility

Diagnostic program for performing low-level tests of system components.

Section A ERROR MESSAGES

E_COLLISION_IMMINENT_I

C-arm and table are too close; check calibration or mechanical stops.

Motor Operation and Limit Errors

Errors related to reversed motor direction, hitting limits, or collision detection.

X-Ray Controller Timing and Sequencing Errors

Errors indicating X-ray controller timing interrupt issues or incorrect firing order.

X-ray Signal and Filter Drum Mismatch

Error when X-ray signal level does not match filter drum position, indicating potential sync issues.

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