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Honda 1982 CBX550 Four User Manual

Honda 1982 CBX550 Four
134 pages
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Table of Contents

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Honda 1982 CBX550 Four Specifications

General IconGeneral
Displacement572 cc
Compression Ratio9.8:1
IgnitionCDI
StartingElectric
Transmission6-speed
Final DriveChain
Front SuspensionTelescopic fork
Front Tire100/90-18
Seat Height790 mm
Max Power62 hp @ 9, 500 rpm
Max Torque48 Nm @ 8000 rpm
FrameSteel tube
Front BrakesDual discs
Rear BrakesSingle disc
Rear Tire120/80-18

Summary

Acknowledgements

About this manual

Provides an overview of the manual's purpose and intended audience.

Introduction to the Honda CBX550

Model dimensions and weights

Physical specifications and weight characteristics of covered models.

Ordering Spare Parts

Safety first!

Crucial safety precautions for operation and maintenance.

Tools and working facilities

Spanner size comparison

Provides a reference table comparing different spanner sizes and their equivalents.

Standard torque settings

Specific torque values for proper component assembly.

Repair and overhaul toolkit

Essential tools for motorcycle repairs and overhauls.

Choosing and fitting accessories

Fairings and windscreens

Discusses the selection and installation of aerodynamic fairings and windscreens.

Luggage

Details considerations for choosing and fitting various types of motorcycle luggage.

Handlebars

Advice on selecting and fitting aftermarket handlebars for improved ergonomics.

Fault diagnosis

Starter motor problems

Troubleshooting guidance for starter motor issues.

Engine does not start when turned over

Steps for diagnosing engine non-starting.

Poor running at idle and low speed

Solutions for uneven engine operation at low RPMs.

Overheating

Discusses potential causes and remedies for engine overheating.

Clutch operating problems

Clutch operating problems

Addresses clutch engagement, disengagement, and slippage issues.

Electrical problems

Electrical problems

Covers common issues and troubleshooting for the electrical system.

Check list

Adjustment data

Table of adjustment specifications for various motorcycle systems.

Recommended lubricants

List of appropriate lubricant types and specifications.

Routine maintenance

Tyres

Guidance on tyre maintenance, inspection, and pressure.

Battery: examination, maintenance and charging

Procedures for inspecting, maintaining, and charging the battery.

Spark plug maintenance

Process of inspecting, cleaning, and adjusting spark plugs.

Final drive chain: lubrication and adjustment

Instructions for lubricating and adjusting the final drive chain.

Chapter 1 Engine, clutch and gearbox

General description

Provides an overview of the engine, clutch, and gearbox systems.

Engine/gearbox unit: dismantling, removal and reassembly

Comprehensive process for disassembling and reassembling the engine/gearbox.

Engine/gearbox unit: removing the cylinder block and pistons

Details how to remove the cylinder block and pistons.

Engine/gearbox unit: removing the clutch

Guides on how to remove the clutch assembly.

Specifications

Specifications

Lists technical specifications for engine, clutch, and gearbox components.

Camshafts and rockers

Camshafts and rockers

Covers camshafts, rockers, adjustments, and checks.

Gearbox

Gearbox

Discusses gearbox specifications, including ratios and clearances.

Chapter 2 Fuel system and lubrication

General description

Overview of fuel and lubrication systems.

Fuel tank: removal and replacement

Procedures for removing and reinstalling the fuel tank.

Carburettors: overhaul and reassembly

Process of overhauling and reassembling carburettors.

Carburettors: synchronisation

Procedure for synchronizing carburettors.

Oil pump: dismantling, examination and reassembly

Oil pump: dismantling, examination and reassembly

Process for dismantling, inspecting, and reassembling the oil pump.

Chapter 3 Ignition system

General description

Overview of the motorcycle's ignition system.

Ignition system: testing

Procedures for testing ignition system components.

Spark test

Guides on performing a spark test for diagnosis.

Ignition timing: general

General information and checks for ignition timing.

Chapter 4 Frame and forks

General description

Overview of the frame and front fork structure.

Front forks: removal and replacement

Procedures for removing and reinstalling the front forks.

Front forks: dismantling, renovation and reassembly

Process for dismantling, repairing, and reassembling front forks.

Rear suspension unit: removal and replacement

Procedures for removing and reinstalling the rear suspension unit.

Chapter 5 Wheels, brakes and tyres

General description

Overview of wheels, brakes, and tyre systems.

Front wheel: removal and replacement

Procedures for removing and reinstalling the front wheel.

Front wheel: bearings renewal

How to replace the front wheel bearings.

Front brake master cylinder: removal and overhaul

Process for removing and overhauling the front brake master cylinder.

Brake disc and caliper: overhaul

Brake disc and caliper: overhaul

Guides on the overhaul process for brake discs and calipers.

Tyre removal and fitting

Tyre removal and fitting

Details for removing and fitting motorcycle tyres.

Chapter 6 Electrical system

General description

Overview of the motorcycle's electrical system.

Testing the electrical system: general

General procedures for testing the electrical system.

Charging system: checking the output

How to check the charging system output.

Regulator/rectifier: location and testing

Locating and testing the regulator/rectifier.

Starter motor: removal and overhaul

Starter motor: removal and overhaul

Process for removing and overhauling the starter motor.

Headlamp: bulb renewal and alignment

Headlamp: bulb renewal and alignment

Replacing headlamp bulbs and aligning the unit.

Wiring diagram - Honda CBX550

Wiring diagram - Honda CBX550

Electrical wiring schematic for the Honda CBX550 motorcycle.

Metric conversion tables

Metric conversion tables

Tables for converting metric to imperial units.

Conversion factors

Conversion factors

Various conversion factors for different units.

Index

A

Index entries for topics starting with 'A'.

B

Index entries for topics starting with 'B'.

C

Index entries for topics starting with 'C'.

D

Index entries for topics starting with 'D'.

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