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Honda 1988 Z50R User Manual

Honda 1988 Z50R
145 pages
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BB-99
Z50R

Table of Contents

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Honda 1988 Z50R Specifications

General IconGeneral
Displacement49 cc
Bore x Stroke39.0 mm x 41.4 mm
Compression Ratio8.8:1
Transmission3-speed manual
Fuel SystemCarburetor
IgnitionCDI
Final DriveChain
Front SuspensionTelescopic fork
Front BrakeDrum
Rear BrakeDrum
Tires Front2.50-10
Tires Rear2.50-10
StarterKick
Front Tire2.50-10
Rear Tire2.50-10
Engine TypeAir-cooled, 4-stroke, single-cylinder
Rear SuspensionTwin shock

Summary

IMPORTANT SAFETY NOTICE

WARNING

Indicates a strong possibility of severe personal injury or death if instructions are not followed.

CAUTION

Indicates a possibility of personal injury or equipment damage if instructions are not followed.

NOTE

Gives helpful information.

GENERAL INFORMATION

GENERAL SAFETY

Provides essential safety precautions for operating and servicing the motorcycle.

STANDARD TORQUE VALUES

Provides standard torque specifications for various bolts and nuts.

LUBRICATION

OIL PUMP REMOVAL/DISASSEMBLY

Detailed steps for removing and disassembling the oil pump from the engine.

OIL PUMP ASSEMBLY

Instructions for reassembling the oil pump components correctly.

ENGINE OIL CHANGE

Step-by-step guide for draining and refilling the engine oil, including torque specs.

OIL PUMP INSTALLATION

Steps for installing the oil pump back into the engine crankcase.

MAINTENANCE

MAINTENANCE SCHEDULE

Details maintenance tasks and intervals for models after '97.

SPARK PLUG

Instructions for inspecting, measuring gap, and replacing the spark plug.

VALVE CLEARANCE

Procedure for inspecting and adjusting valve clearance while the engine is cold.

CYLINDER COMPRESSION

Steps for testing engine cylinder compression using a gauge.

FUEL SYSTEM

CARBURETOR REMOVAL

Steps to safely remove the carburetor from the motorcycle.

FLOAT AND JETS DISASSEMBLY

Detailed steps for disassembling the float chamber, main jet, and air screw.

CARBURETOR ASSEMBLY

Instructions for cleaning parts and reassembling the carburetor.

FLOAT LEVEL INSPECTION

How to measure and adjust the carburetor float level using a special tool.

CARBURETOR INSTALLATION

Steps for installing the carburetor and performing post-installation adjustments.

CARBURETOR DISASSEMBLY

Procedures for disassembling the carburetor, starting with the throttle valve.

AIR SCREW ADJUSTMENT

Procedure for adjusting the carburetor's air screw for optimal idle speed.

ENGINE REMOVAL/INSTALLATION

ENGINE REMOVAL

Detailed steps for removing the engine, including draining oil and disconnecting components.

ENGINE INSTALLATION

Procedures for installing the engine, including torquing fasteners and filling oil.

CYLINDER HEAD/VALVES

CAMSHAFT/ROCKER ARM REMOVAL

Further steps for camshaft removal, including valve adjuster covers.

CYLINDER HEAD DISASSEMBLY

Procedures for disassembling the cylinder head, including valve components.

VALVE GUIDE REPLACEMENT

Step-by-step process for replacing valve guides, including heating and reaming.

VALVE SEAT INSPECTION/REFACING

Inspecting valve seats for width and refacing them using cutters.

VALVE SEAT REFACING

Using 32, 60, and 45-degree cutters to achieve proper valve seat width.

CYLINDER HEAD ASSEMBLY

Instructions for installing valve stem seals, valves, springs, and retainers.

CYLINDER HEAD INSTALLATION

Steps for installing the cylinder head onto the engine block, including gaskets.

CAMSHAFT INSTALLATION ('88-'91)

Procedures for installing the camshaft on '88-'91 models, aligning timing marks.

CAMSHAFT INSTALLATION (After '91)

Steps for installing the camshaft on models after '91, aligning timing marks.

CAMSHAFT INSTALLATION

Installing the camshaft, dowel pin, cam chain, and securing the cam sprocket bolts.

CYLINDER HEAD REMOVAL

Steps for removing the cylinder head, including related components.

CYLINDER/PISTON

CLUTCH/GEARSHIFT LINKAGE

ALTERNATOR/CAM/CHAIN TENSIONER

TRANSMISSION/CRANKSHAFT/KICKSTARTER

FRONT WHEEL/BRAKE/SUSPENSION/STEERING

REAR WHEEL/BRAKE/SUSPENSION

TORQUE VALUES

Specifies torque values for rear axle nut, sprocket nut, and shock absorber mounting nuts.

IGNITION SYSTEM

TROUBLESHOOTING

Common ignition system problems like no spark, engine not starting, or rough running.

WIRING DIAGRAM

TROUBLESHOOTING

ENGINE DOES NOT START OR IS HARD TO START

Comprehensive guide to diagnosing engine starting problems based on checks.

ENGINE LACKS POWER

Troubleshooting steps for diagnosing loss of engine power.

POOR PERFORMANCE AT LOW AND IDLE SPEEDS

Diagnosing issues related to poor performance at low engine speeds.

POOR PERFORMANCE AT HIGH SPEED

Troubleshooting steps for poor performance at high engine speeds.

WEAK OR NO SPARK

Troubleshooting steps for diagnosing weak or no spark issues.

POOR HANDLING

Diagnosing issues causing poor motorcycle handling.

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