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Honda Hawk GT NT650 1988 User Manual

Honda Hawk GT NT650 1988
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88-91
NT650
HAWKTMGT

Table of Contents

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Honda Hawk GT NT650 1988 Specifications

General IconGeneral
Year1988
ManufacturerHonda
ModelHawk GT NT650
CategoryMotorcycle
Displacement647 cc
Bore x Stroke79.0 mm x 66.0 mm
Compression Ratio9.2:1
Fuel SystemCarburetor
IgnitionElectronic
StartingElectric
Final DriveChain
Front SuspensionTelescopic fork
Front BrakeSingle disc
Rear BrakeSingle disc
Front Tire110/80-17
Max Power58 hp
Rear SuspensionSingle shock
Wheelbase1445 mm / 56.9 in
Seat Height30.7 in (780 mm)
Dry Weight167 kg
Transmission5-speed

Summary

GENERAL INFORMATION

GENERAL SAFETY

Essential safety warnings and precautions for servicing the motorcycle and its components.

FRAME

Torque values for various frame-related components and mounting bolts.

LUBRICATION

ENGINE OIL LEVEL

Procedure for checking and maintaining the engine oil level.

ENGINE OIL CHANGE

Steps for draining and replacing the engine oil and filter.

OIL FILTER CHANGE

Procedure for replacing the engine oil filter.

OIL PRESSURE CHECK

How to check the engine oil pressure using a gauge.

ENGINE IS HARD TO START OR SOON STOPS

MAINTENANCE

MAINTENANCE SCHEDULE

Scheduled maintenance intervals and required service actions based on mileage.

VALVE CLEARANCE

Procedure for inspecting and adjusting valve clearance while the engine is cold.

FRONT CYLINDER

Specific instructions for the front cylinder's valve clearance adjustment.

REAR CYLINDER

Valve clearance adjustment for the rear cylinder.

CARBURETOR SYNCHRONIZATION

Procedure for synchronizing the carburetors using a vacuum gauge.

COOLING SYSTEM

CYLINDER COMPRESSION

How to measure cylinder compression and diagnose low compression issues.

RADIATOR/COOLING FAN

Removal, disassembly, and inspection of the radiator and cooling fan.

WATER PUMP

Inspection, removal, and installation of the water pump assembly.

RADIATOR INSPECTION

Inspecting the radiator for leaks, cleaning fins, and straightening bent fins.

WATER PUMP MECHANICAL SEAL INSPECTION

Inspecting the water pump's mechanical seal for leakage.

WATER PUMP REMOVAL

Removing the water pump cover and the pump itself.

WATER PUMP INSPECTION

Checking the water pump for seal leakage and bearing wear.

WATER PUMP INSTALLATION

Installing the water pump, cover, and filling with coolant and oil.

DRIVE CHAIN

BRAKE FLUID

BRAKE SYSTEM

CLUTCH SYSTEM

SUSPENSION

STEERING HEAD BEARINGS

FUEL SYSTEM

CARBURETOR REMOVAL

Step-by-step instructions for removing the carburetors.

CARBURETOR DISASSEMBLY

Disassembly of the carburetor components for cleaning or repair.

FLOAT CHAMBER, FLOAT AND JETS

Removal and inspection of float chamber, float, and jets.

CARBURETOR CLEANING

Cleaning procedures for the carburetors.

CARBURETOR ASSEMBLY

Reassembly procedures for the carburetor after disassembly.

INSTALLATION

Installation of float chamber, float, and jets.

FLOAT LEVEL

Measuring and adjusting the float level in the carburetor.

ASSEMBLY

Reassembly of carburetor components, including throttle synchronization.

CARBURETOR INSTALLATION

Installing the carburetors back onto the engine.

PILOT SCREW ADJUSTMENT

Procedure for adjusting the pilot screw for idle speed and mixture.

SYSTEM TESTING

COOLANT REPLACEMENT

Draining, refilling, and bleeding the cooling system.

RADIATOR INSPECTION

WATER PUMP MECHANICAL SEAL INSPECTION

WATER PUMP REMOVAL

WATER PUMP INSPECTION

WATER PUMP INSTALLATION

ENGINE REMOVAL/INSTALLATION

ENGINE REMOVAL

Step-by-step instructions for removing the engine from the frame.

ENGINE INSTALLATION

Step-by-step instructions for installing the engine back into the frame.

CLUTCH/GEARSHIFT LINKAGE

RIGHT CRANKCASE COVER REMOVAL

Steps for removing the right crankcase cover.

CLUTCH REMOVAL

Procedure for removing the clutch assembly.

CLUTCH INSTALLATION

Steps for installing the clutch assembly.

CLUTCH INSPECTION

ALTERNATOR/STARTER CLUTCH

LEFT CRANKCASE COVER REMOVAL

Steps for removing the left crankcase cover.

FLYWHEEL REMOVAL

Procedure for removing the flywheel using special tools.

STARTER CLUTCH

Disassembly, inspection, and replacement of the starter clutch.

STARTER CLUTCH ASSEMBLY

Assembling the starter clutch components.

FLYWHEEL INSTALLATION

Installation procedure for the flywheel, including torque specifications.

LEFT CRANKCASE COVER INSTALLATION

Installing the left crankcase cover and related components.

CYLINDER HEAD/VALVES

CYLINDER HEAD COVER REMOVAL

Steps for removing the cylinder head covers.

CAMSHAFT REMOVAL

Procedure for removing the camshafts.

VALVE GUIDE REPLACEMENT

Procedure for replacing valve guides using special tools and heating.

VALVE SEAT INSPECTION/REFACING

Inspecting and refacing valve seats using cutters.

CYLINDER HEAD ASSEMBLY

Assembling the cylinder head with valves, springs, and seals.

CYLINDER HEAD INSTALLATION

Installing the cylinder head onto the engine block.

CAMSHAFT INSTALLATION

Installing the camshafts, sprockets, and holders.

TORQUE VALUES

CAMSHAFT INSPECTION

CAMSHAFT BEARING OIL CLEARANCE

CYLINDER HEAD REMOVAL

CYLINDER HEAD DISASSEMBLY/INSPECTION

VALVE STEM-TO-GUIDE CLEARANCE

REAR CAMSHAFT INSTALLATION

FRONT AND REAR CAMSHAFTS INSTALLATION

CYLINDER/PISTON

CYLINDER

Removal, inspection, and measurement of the cylinder walls.

PISTON

Removal and inspection of the piston, including ring-to-groove clearance.

PISTON RING INSTALLATION

Proper installation of piston rings, including staggering end gaps.

CRANKSHAFT/TRANSMISSION

CRANKSHAFT RUNOUT INSPECTION

CONNECTING ROD BEARING SELECTION

MAIN BEARING REPLACEMENT

CONNECTING ROD ASSEMBLY

TRANSMISSION

CRANKCASE BEARING REPLACEMENT

TRANSMISSION ASSEMBLY/INSTALLATION

CRANKCASE ASSEMBLY

FRONT WHEEL/SUSPENSION/STEERING

FORK

Procedures for removing, disassembling, and assembling the front fork.

WHEEL BALANCE

BEARING REPLACEMENT

WHEEL HUB ASSEMBLY

FRONT WHEEL INSTALLATION

FORK

REAR WHEEL/SUSPENSION

REAR WHEEL INSTALLATION

ECCENTRIC BEARING CARRIER

ECCENTRIC BEARING CARRIER INSTALLATION

SHOCK ABSORBER REMOVAL

SHOCK ABSORBER DISASSEMBLY

SHOCK ABSORBER INSPECTION

SHOCK ABSORBER INSTALLATION

SWINGARM REMOVAL

SWINGARM DISASSEMBLY

PIVOT BEARING REPLACEMENT

SWINGARM ASSEMBLY

SWINGARM INSTALLATION

HYDRAULIC BRAKE

AIR BLEEDING

REAR BRAKE PAD REPLACEMENT

FRONT MASTER CYLINDER DISASSEMBLY

FRONT MASTER CYLINDER INSTALLATION

FRONT BRAKE CALIPER ASSEMBLY

REAR BRAKE MASTER CYLINDER REMOVAL

REAR BRAKE MASTER CYLINDER INSPECTION

REAR BRAKE MASTER CYLINDER ASSEMBLY

REAR BRAKE CALIPER DISASSEMBLY

REAR BRAKE CALIPER ASSEMBLY

BATTERY/CHARGING SYSTEM

CHARGING

REGULATED VOLTAGE/AMPERE INSPECTION

REGULATOR/RECTIFIER UNIT INSPECTION

IGNITION SYSTEM

ELECTRIC STARTER

TROUBLESHOOTING

Troubleshooting guide for starter motor issues like not turning or not starting the engine.

STARTER RELAY SWITCH CONTINUITY INSPECTION

LIGHTS/METERS/SWITCHES

TROUBLESHOOTING

Troubleshooting for lighting issues (no lights, dim lights) and switch operations.

TORQUE VALUES

Torque values for switches and sensors.

WIRING DIAGRAM

TROUBLESHOOTING

ENGINE DOES NOT START

Troubleshooting steps when the engine fails to start.

ENGINE IS HARD TO START OR SOON STOPS

Troubleshooting intermittent starting or stalling problems.

ENGINE LACKS POWER WITH NORMAL LOADING

Diagnosing causes for reduced engine power under normal load.

POOR ENGINE PERFORMANCE AT SLOW AND IDLE SPEEDS

Troubleshooting poor performance specifically at low and idle engine speeds.

POOR ENGINE PERFORMANCE AT HIGH SPEEDS

Troubleshooting poor performance issues occurring at high engine speeds.

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