Honda 2-DOOR DX User Manual

© 2005 American Honda Motor Co., Inc. - All Rights Reserved. AII 31246-31447 (0511) 1 of 12
PRELIMINARY
Accessory Application Publications No.
Issue Date
NOV 2005
2006 CIVIC
2- AND 4-DOOR
AIR CONDITIONER
2-DOOR DX
4-DOOR DX
INSTALLATION
INSTRUCTIONS
AII 31246-31447
INSTALLATION INSTRUCTIONS
Customer Information: The information in this
installation instruction is intended for use only by
skilled technicians who have the proper tools,
equipment, and training to correctly and safely add
equipment to your vehicle. These procedures should
not be attempted by “do-it-yourselfers.”
NOTE: Be careful not to damage the body paint finish.
1. Write down the radio station presets.
2. With the ignition switch on, turn on the windshield
wipers. When the wipers reach the top position
turn off the ignition switch.
3. Disconnect the negative cable from the battery.
4. Inside the passenger's compartment, remove the
passenger dashboard undercover and then the
glove box (two 8 mm washer-bolts for the hinges,
then open the glove box to remove).
UNDERCOVER
TOOLS AND SUPPLIES REQUIRED
Phillips screwdrivers [1 stubby and 1 extra long
(150mm or 6" shaft)]
Small flat screwdriver
Feeler gauge set
Ratchet with extensions (wobble or universal extension
and 8 mm, 10 mm and 12 mm sockets
Combination wrench (10 mm, 19 mm, 22 mm, 24 mm,
and 27 mm)
Belt tension release tool #YA9317
Diagonal cutters
Utility knife
Clip remover tool
Torque wrench
M5 bolts
M6 bolts/nut
M8 bolts

Honda 2-DOOR DX Specifications

General

Trim	DX
Number of Doors	2
Manufacturer	Honda
Category	Automobile
Body Style	Coupe

Summary

Installation Preparation and Initial Steps

Glove Box and Undercover Removal

Remove the passenger dashboard undercover and glove box assembly.

Interior Component Removal

Blower Motor Assembly Removal

Remove the blower motor assembly by disconnecting electrical connectors and nuts.

Evaporator Housing Cover Removal

Remove the evaporator housing cover and disconnect the power transistor connector.

Evaporator and Drain Hose Installation

Evaporator and Lower Cover Assembly

Assemble the evaporator and lower cover, ensuring sensor clips are secure.

Pollen Filter and Cover Installation

Install the pollen filter and cover into the blower motor, observing airflow direction.

Engine Compartment Preparation

Front Bumper and Radiator Cover Removal

Remove the front bumper, radiator cover, and related clips and screws.

Alternator and Belt Removal

Remove power wires from the alternator and detach the power steering/alternator belt.

Component Installation in Engine Compartment

Compressor Installation

Place and secure the compressor onto the compressor bracket using specified bolts.

Belt Routing and Tensioning

Route the new belt around pulleys and tension it using the special tool.

Refrigerant Line and Condenser Installation

Condenser and Bracket Installation

Install the condenser and its brackets, securing with washer-bolts and bolts.

Receiver Pipe and Pressure Sensor Connection

Fit receiver pipe into frame rail clip and connect the pressure sensor connector.

Final Connections and Securing

Expansion Valve and Aircon Pipe Connection

Secure the stud bolt to the expansion valve and connect the aircon pipe.

Pipe Stays and Hose Clamping

Secure pipe stays and attach the clamp to the suction hose and receiver pipe.

System Finalization and Testing

AC Clutch Relay and System Evacuation

Insert AC clutch relay and evacuate the system for at least 15 minutes.

System Performance Test

Perform system performance test and check for refrigerant leaks.