EasyManua.ls Logo

Honda C70 1980 User Manual

Honda C70 1980
207 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
"‘\.
/~
/<
<;~‘>
.'.
/__
"-/’
/—~.
-15,
O1\'l'D.A.
SHOP
MANUAL
C70
'
I. ..
'
--
'1
'--::.'......:
I';:".'-"555?
::-
::
-FII35
5'53--'7'3§:'-E"
.
'
Question and Answer IconNeed help?

Do you have a question about the Honda C70 1980 and is the answer not in the manual?

Honda C70 1980 Specifications

General IconGeneral
Displacement72 cc
Bore x Stroke47 mm x 41.4 mm
Compression Ratio8.8:1
Fuel SystemCarburetor
Front SuspensionTelescopic fork
Front BrakeDrum
Rear BrakeDrum
Transmission3-speed
Rear SuspensionSwingarm with dual shocks
Fuel Capacity3.5 liters
Height1, 000 mm
Wheelbase1, 180 mm
Top Speed80 km/h

Summary

Honda C70 Shop Manual

Important Safety Notice

How to Use This Manual

Model Identification

1. General Information

General Safety

Essential safety precautions for operating and maintaining the motorcycle.

Service Rules

Rules and recommendations for servicing the motorcycle correctly and safely.

Specifications

Key technical specifications for the Honda C70 motorcycle.

Torque Values

Specified torque values for various fasteners during assembly and maintenance.

Tools

List of special and common tools required for maintenance and repair.

Cable & Harness Routing

Maintenance Schedule

Emission Control System

Engine Lubrication System

2. Lubrication

Service Information

General instructions and information related to lubrication service.

Specifications

Specifications for engine oil capacity and recommended oil types.

Troubleshooting

Common lubrication problems and their potential causes and solutions.

Engine Oil Level

Procedure for checking and maintaining the engine oil level.

Engine Oil Change

Steps for draining and replacing the engine oil.

Engine Oil Filter Screen Cleaning

How to clean the engine oil filter screen.

Centrifugal Oil Filter Cleaning

Procedure for cleaning the centrifugal oil filter.

Oil Pump Removal

Steps to remove the oil pump from the engine.

Oil Pump Inspection

How to inspect the oil pump for wear or damage.

Disassembly

Steps for disassembling the oil pump.

Assembly

Steps for assembling the oil pump.

Installation

How to install the oil pump back into the engine.

Control Cable Lubrication

How to lubricate control cables for smooth operation.

3. Inspection and Adjustment

Service Information

General instructions and information related to inspection and adjustment.

Tools

List of common and special tools for front wheel and suspension work.

Specifications

Specifications for spark plug, gap, timing, and valve clearance.

Torque Values

Specified torque values for various fasteners related to suspension and steering.

Fuel Lines

Inspection of fuel lines for deterioration, damage, or leakage.

Carburetor Choke

How to check and adjust the carburetor choke operation.

Air Cleaner

How to inspect, clean, or replace the air cleaner element.

Spark Plug

How to inspect, gap, and install the spark plug.

Valve Clearance

Procedure for inspecting and adjusting valve clearance.

Contact Breaker Points

How to inspect, clean, and adjust contact breaker points.

Ignition Timing

How to check and adjust the ignition timing using a timing light.

Spark Advancer

How to replace the spark advancer if it malfunctions.

Cam Chain Tension

How to adjust the cam chain tension for proper timing.

Carburetor Idle Speed

How to adjust the engine idle speed using the throttle stop screw.

Cylinder Compression

How to measure cylinder compression to diagnose engine issues.

Drive Chain Inspection

How to inspect the drive chain for slack and wear.

Adjustment

Steps to adjust the drive chain slack and tension.

Cleaning

Procedure for cleaning and lubricating the drive chain.

Battery

How to remove, inspect, and replace the battery.

Brake Shoe Wear

How to check for brake shoe wear and alignment.

Brake System

How to measure and adjust front brake lever free play.

Brake Linkage

How to check brake cable, rod, pedal, and lever for loose connections.

Brake Light Switch

How to adjust the brake light switch.

Headlight Aim

How to adjust the headlight beam vertically and horizontally.

Clutch

How to adjust the clutch for proper operation.

Side Stand

How to inspect the side stand for wear and check spring tension.

Suspension

How to check front forks and rear shock absorbers for proper function.

Nuts, Bolts, Fasteners

Check chassis nuts and bolts for proper torque and safety clips.

Wheels/Spokes

Check tire pressure, wheels for damage, and tread depth.

Steering Head Bearings

How to check steering head bearings and adjust handlebar play.

4. Fuel System

Service Information

General instructions for working with gasoline and fuel system components.

Troubleshooting

Troubleshooting common engine and fuel system problems.

Carburetor Removal

Steps to remove the carburetor and its associated parts.

Throttle Valve Disassembly

How to disassemble the throttle valve and related components.

Float and Jets

How to remove, inspect, and service the float and jets.

Carburetor Assembly

How to assemble the carburetor, including jets and holders.

Float Level

How to measure the float level and adjust if necessary.

Throttle Valve Assembly

How to install the throttle valve assembly and related parts.

Carburetor Installation

Steps to install the carburetor and perform initial adjustments.

Fuel Strainer

How to remove, clean, and install the fuel strainer.

Pilot Screw Removal/Installation

How to remove, install, and adjust the pilot screw.

Limiter Cap Installation

How to install the pilot screw limiter cap.

High Altitude Adjustment

How to adjust the carburetor for high altitude operation.

Fuel Tank

Steps to remove and install the fuel tank.

5. Engine Removal/Installation

Service Information

General instructions for engine service and component identification.

Specifications

Engine weight, oil capacity, and cylinder/piston specifications.

Torque Values

Specified torque values for engine hanger bolts and footpegs.

Engine Removal

Step-by-step procedure for removing the engine from the motorcycle.

Engine Installation

Step-by-step procedure for installing the engine back into the motorcycle.

6. Cylinder Head/Valve

Service Information

General instructions for cylinder head maintenance with the engine installed.

Tools

List of special and common tools for cylinder head service.

Torque Values

Specified torque values for cylinder head components.

Specifications

Specifications for compression, camshaft, O.D.s, and clearances.

Troubleshooting

Troubleshooting common problems related to the cylinder head and valves.

Cylinder Head Removal

Steps to remove the cylinder head from the engine.

Cylinder Head Disassembly

How to disassemble the cylinder head, removing O-rings and gasket.

Rocker Arm Inspection

How to inspect rocker arms for wear or damage and measure I.D.

Rocker Arm Shaft Inspection

How to inspect the rocker arm shaft for wear or damage.

Camshaft Inspection

How to measure camshaft lobes and check for wear or damage.

Camshaft Oil Clearance

How to measure camshaft journal O.D. and determine oil clearance.

Valve Spring Free Length Inspection

How to measure the free length of inner and outer valve springs.

Valve Stem-to-Guide Clearance

How to inspect valve stems and guides for wear and measure clearance.

Valve Guide Replacement

Step-by-step procedure for replacing valve guides.

Valve Seat Inspection/Refacing

How to inspect valve seats and perform refacing if necessary.

Cylinder Head Assembly

How to install valve springs, retainers, and cotters into the cylinder head.

Cylinder Head Installation

Steps to install the cylinder head assembly and related components.

7. Cylinder/Piston

Service Information

General instructions for cylinder and piston service.

Specifications

Specifications for cylinder I.D., piston rings, bore, and clearances.

Troubleshooting

Troubleshooting common cylinder and piston problems.

Cylinder Removal

Steps to remove the cylinder from the engine.

Cylinder Inspection

How to inspect the cylinder bore for wear or damage.

Piston Removal

Steps to remove the piston pin clip and piston.

Piston/Piston Ring Inspection

How to inspect piston rings for clearance and the piston for damage.

Piston Pin O.D.

How to measure the piston pin outside diameter.

Piston Ring Installation

How to install piston rings correctly, ensuring proper spacing.

Piston Installation

Steps to install the piston, piston pin, and clip.

Cylinder Installation

Steps to install the cylinder, O-ring, gasket, and ensuring proper oil flow.

8. Clutch

Service Information

General instructions for clutch service with the engine in the frame.

Troubleshooting

Troubleshooting common clutch problems like slipping or dragging.

Specifications

Specifications for clutch spring free length, disc thickness, warpage, and O.D.s.

Right Crankcase Cover Removal

Steps to remove the right crankcase cover.

Clutch Lifter Removal

How to remove the clutch lifter and adjusting bolt.

Clutch Removal

Steps to remove the clutch lever, cam, and outer cover.

Clutch Disassembly

How to disassemble the clutch, removing rings, plates, and discs.

Clutch Spring Inspection

How to measure the clutch spring free length.

Clutch Disc Inspection

How to measure clutch disc thickness and check for discoloration.

Drive Gear Inspection

How to inspect the drive gear for wear or damage and measure its O.D.

Clutch Center Guide Inspection

How to inspect the clutch center guide for wear or damage.

Clutch Assembly

How to assemble the clutch, placing springs, plates, and discs.

Clutch Installation

How to install the clutch center guide, drive gear, and related components.

Right Crankcase Cover Installation

How to install the right crankcase cover, including O-rings and bolts.

9. Gearshift Linkage

Service Information

General instructions for servicing the gearshift linkage.

Troubleshooting

Troubleshooting common shifting problems like hard shifting or jumping out of gear.

Gearshift Linkage Removal

Steps to remove the gearshift linkage components.

Gearshift Linkage Installation

Steps to install the gearshift linkage components correctly.

10. Transmission/Crankshaft

Service Information

General instructions for servicing transmission and crankshaft components.

Troubleshooting

Troubleshooting common transmission and crankshaft problems.

Crankcase Separation

Steps to separate the crankcase halves for service.

Crankshaft Removal

Steps to remove the crankshaft from the crankcase.

Crankshaft Inspection

How to inspect the crankshaft for runout and measure clearances.

Timing Sprocket Installation

How to install the timing sprocket, aligning it with the crankshaft.

Transmission Disassembly

Steps to disassemble the transmission and crankshaft.

Kick Starter Spindle Disassembly

How to disassemble the kick starter spindle.

Transmission Gear Disassembly

How to disassemble transmission gears and inspect them.

Shift Drum Disassembly

How to disassemble the shift drum, remove guide pins and forks.

Transmission Assembly

How to assemble the mainshaft and countershaft gears.

Shift Drum Assembly

How to install shift forks on the shift drum.

Kick Starter Spindle Assembly

How to assemble the kick starter.

Transmission Installation

How to install the drum and transmission into the crankcase.

11. Cam Chain Tensioner

Service Information

General instructions for servicing the cam chain tensioner.

Troubleshooting

Troubleshooting common cam chain tensioner problems like noise or wear.

Cam Chain Tensioner Push Rod Removal

Steps to remove the tensioner push rod, bolts, and springs.

Inspection

How to inspect the push rod and spring for wear or damage.

Cam Chain Tensioner Push Rod Installation

How to install the cam chain tensioner and push rod.

12. Front Wheel/Suspension

Service Information

General instructions for front wheel and suspension service.

Tools

List of special and common tools for front wheel and suspension work.

Torque Values

Specified torque values for steering stem, axle, and suspension components.

Troubleshooting

Troubleshooting common problems with steering, wheels, and suspension.

Headlight Removal

Steps to remove the headlight assembly.

Disassembly/Assembly

How to disassemble and reassemble the headlight unit.

Instruments Removal

How to remove the headlight and handlebar mounting nuts.

Speedometer

How to install the speedometer and connect wiring.

Installation

Steps to install the speedometer, handlebars, and related components.

Handlebar Removal

Steps to remove the handlebar and related controls.

Installation

Steps to install the handlebar, controls, and related components.

Front Wheel Removal

Steps to remove the front wheel from the forks.

Wheel Bearing Inspection

How to check wheel bearing play and inspect for noise.

Wheel Bearing Replacement

How to replace wheel bearings and distance collars.

Wheel Inspection

How to check wheel rim runout.

Axle Inspection

How to inspect the axle and its runout.

Brake Drum I.D. Inspection

How to measure the brake drum's inside diameter.

Brake Lining Thickness Inspection

How to measure the brake lining thickness.

Brake Panel Disassembly

Steps to disassemble the brake panel.

Brake Panel Assembly

How to assemble the brake panel with shoes, springs, and cam.

Installation

Steps to install the front wheel, brake components, and shock absorbers.

Front Shock Absorber Removal

Steps to remove the front shock absorbers.

Disassembly

How to disassemble the shock absorber.

Shock Absorber Inspection

How to inspect the shock body for oil leaks and measure spring free length.

Suspension Arm Bushing Inspection

How to inspect suspension arm bushings and measure their dimensions.

Assembly

How to assemble the suspension arms.

Installation

How to install the shock absorbers and suspension arms.

Front Fork/Steering Stem Removal

Steps to remove the front fork and steering stem.

Steering Stem Nut

How to remove and tighten the steering stem nut.

Lower Cone Race Replacement

How to replace the lower cone race for steering head bearings.

Ball Race Replacement

How to replace ball races in the steering head.

13. Rear Wheel/Suspension

Service Information

General instructions for rear wheel and suspension service.

Troubleshooting

Troubleshooting common rear wheel and suspension problems.

Rear Wheel Removal

Steps to remove the rear wheel from the motorcycle.

Axle Inspection

How to inspect the rear axle and measure its runout.

Wheel Bearing Inspection

How to check rear wheel bearing play.

Wheel Bearing Replacement

How to replace rear wheel bearings.

Wheel Inspection

How to check wheel rim runout.

Damper Rubber Inspection

How to inspect damper rubbers for damage or deterioration.

Brake Drum I.D. Inspection

How to measure the brake drum's inside diameter.

Brake Lining Thickness Inspection

How to measure the brake lining thickness.

Brake Shoe Replacement

Steps to replace brake shoes and springs.

Installation

Steps to install the rear wheel, axle, and related brake components.

Driven Flange Removal

How to remove the rear wheel driven flange.

Driven Sprocket Inspection

How to inspect the driven sprocket for wear or damage.

Replacement

How to replace the sprocket, lock plates, and bolts.

Bearing Inspection

How to inspect the driven flange bearing for play.

Replacement

How to replace wheel bearings and distance collars.

Installation

How to install the driven flange and sleeve.

Shock Absorber Removal

Steps to remove the upper and lower shock absorber mounting hardware.

Disassembly

How to disassemble the shock absorber.

Spring Free Length Inspection

How to measure the shock absorber spring's free length.

Assembly

How to assemble the shock absorber.

Installation

How to install the shock absorbers and check their operation.

Swingarm Removal

Steps to remove the muffler, rear wheel, driven flange, shock absorbers, and swingarm.

Inspection

How to inspect pivot bushings and bolts for wear.

Installation

How to install the swingarm, bracket, shock absorbers, and related components.

14. Battery/Charging System

Service Information

General instructions regarding battery maintenance and charging.

Tools

List of tools required for battery and charging system service.

Torque Value

Specified torque value for the generator rotor/flywheel bolt.

Specifications

Specifications for battery capacity, gravity, charging rate, A.C. generator, and rectifier.

Troubleshooting

Troubleshooting common battery and charging system problems.

Testing Specific Gravity

How to test battery specific gravity using a hydrometer.

A.C. Generator Stator Removal

Steps to remove the A.C. generator stator assembly.

Stator Coil Continuity Test

How to test the stator coil for continuity.

Generator Rotor Removal

Steps to remove the generator rotor.

Stator Installation

How to install the stator and route generator leads.

Rectifier Removal

Steps to remove the rectifier.

Rectifier Inspection

How to check the rectifier for continuity.

15. Ignition System

Service Information

General instructions for ignition system service.

Troubleshooting

Troubleshooting common ignition problems.

Ignition Coil Removal

Steps to remove the ignition coil.

Continuity Test

How to test ignition coil continuity using a multimeter.

Performance Test

How to perform a 3-point spark test with a coil tester.

Contact Breaker Points Removal

Steps to remove the contact breaker point cover and points.

Condenser Capacity Test

How to test condenser capacity with a tester.

Point Replacement

How to replace point setting screws and the contact point.

Spark Advancer

How to check the spark advancer for proper function.

Advancer Replacement

Steps to replace the spark advancer.

16. Electric Starter

Service Information

General instructions for starter motor service.

Troubleshooting

Troubleshooting common electric starter problems.

Starter Motor Removal

Steps to remove the starter motor.

Brush Inspection

How to inspect starter motor brushes and measure length/tension.

Commutator Inspection

How to inspect the commutator for discoloration and check continuity.

Brush Wire Inspection

How to check brush wires for continuity and shorts.

Assembly/Installation

How to assemble and install the starter motor.

Starter Relay Inspection

How to check the starter relay for clicks and continuity.

Starter Clutch/Drive Chain Removal

Steps to remove the A.C. generator, starter clutch, and drive chain.

Starter Clutch Disassembly

Steps to disassemble the starter clutch.

Starter Clutch Inspection

How to inspect starter clutch rollers for wear.

Starter Clutch Assembly

How to assemble the starter clutch.

17. Switches

Service Information

General instructions for switch service and continuity testing.

General Instructions

Guidelines for handling wires, connectors, and using testers.

Brake Switches

How to inspect and test front and rear brake switches.

Neutral Switch

How to check the neutral switch for continuity.

Handlebar Switches

How to test handlebar cluster switches like headlight, turn signal, and horn.

Headlight Hi-Low Switch

How to test the headlight hi-lo switch.

Turn Signal Switch

How to test the turn signal switch.

Horn Button

How to test the horn button operation.

Starter Button

How to test the starter button for continuity.

Engine Stop Switch

How to test the engine stop switch operation.

Ignition Switch

How to check the ignition switch continuity.

18. Troubleshooting

Engine Will Not Start or Is Hard to Start

Common causes and troubleshooting steps for engine starting issues.

Engine Lacks Power

Troubleshooting steps for an engine that lacks power.

Poor Performance at Idle and Low Speed

Troubleshooting poor engine performance at idle and low speeds.

Poor High Speed Performance

Troubleshooting poor engine performance at high speeds.

Smoking Exhaust

Troubleshooting causes of smoking exhaust.

Faulty Clutch

Troubleshooting clutch problems.

Difficult Shifting

Troubleshooting issues with difficult gear shifting.

Engine Noise

Troubleshooting causes of unusual engine noise.

Motorcycle Pulls to One Side

Troubleshooting why the motorcycle pulls to one side.

Faulty Front & Rear Shock Absorbers

Troubleshooting issues with front and rear shock absorbers.

Faulty Brake

Troubleshooting faulty brake performance.

Elongated Drive Chain

Troubleshooting issues related to an elongated drive chain.

19. Wiring Diagram

'82 Addendum

1. General Information

General information specific to the '82 Addendum.

Torque Values

Torque values listed in the '82 Addendum.

Cable and Harness Routing

Diagram showing cable and harness routing for the '82 Addendum.

Maintenance Schedule

Maintenance schedule specific to the '82 Addendum.

2. Lubrication

Lubrication recommendations and specifications from the '82 Addendum.

Carburetor Choke

Information on adjusting the carburetor choke as per the '82 Addendum.

Air Cleaner

Service instructions for the air cleaner as per the '82 Addendum.

Valve Clearance

Valve clearance specifications from the '82 Addendum.

Ignition Timing

Ignition timing specifications from the '82 Addendum.

Battery

Battery information from the '82 Addendum.

Fuel System Specifications

Fuel system specifications from the '82 Addendum.

High Altitude

High altitude adjustment instructions from the '82 Addendum.

5. Cylinder Head/Valve

Cylinder head and valve specifications from the '82 Addendum.

6. Clutch

Clutch specifications from the '82 Addendum.

Clutch Assembly

Clutch assembly steps from the '82 Addendum.

Clutch Installation

Clutch installation steps from the '82 Addendum.

7. Transmission

Transmission specifications from the '82 Addendum.

8. Cam Chain Tensioner

Cam chain tensioner information from the '82 Addendum.

Push Rod

Push rod service details from the '82 Addendum.

11. Cam Chain Tensioner

Cam chain tensioner service information from the '82 Addendum.

Tensioner/Push Rod

Tensioner and push rod service details from the '82 Addendum.

9. Front Wheel/Suspension

Front wheel and suspension specifications from the '82 Addendum.

10. Rear Wheel/Suspension

Rear wheel and suspension specifications from the '82 Addendum.

14. Battery/Charging System

Battery and charging system specifications from the '82 Addendum.

15. Ignition System

Ignition system information from the '82 Addendum.

Specifications

Ignition system specifications from the '82 Addendum.

Troubleshooting

Troubleshooting ignition system issues from the '82 Addendum.

16. Electric Starter

Electric starter information from the '82 Addendum.

18. Troubleshooting

Troubleshooting common engine performance issues from the '82 Addendum.

Engine Will Not Start or Is Hard to Start

Troubleshooting steps for engine starting problems from the '82 Addendum.

Engine Lacks Power

Troubleshooting steps for an engine lacking power from the '82 Addendum.

Poor Performance at Idle and Low Speed

Troubleshooting poor engine performance at idle and low speeds from the '82 Addendum.

Poor High Speed Performance

Troubleshooting poor high-speed performance from the '82 Addendum.

Smoking Exhaust

Troubleshooting smoking exhaust issues from the '82 Addendum.

Faulty Clutch

Troubleshooting faulty clutch issues from the '82 Addendum.

Difficult Shifting

Troubleshooting difficult shifting from the '82 Addendum.

Engine Noise

Troubleshooting engine noise issues from the '82 Addendum.

Motorcycle Pulls to One Side

Troubleshooting motorcycle pulling issues from the '82 Addendum.

Faulty Front & Rear Shock Absorbers

Troubleshooting faulty shock absorbers from the '82 Addendum.

Faulty Brake

Troubleshooting faulty brake issues from the '82 Addendum.

Elongated Drive Chain

Troubleshooting elongated drive chain from the '82 Addendum.

19. Wiring Diagram

Related product manuals