Honda CB350F-CB400F

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By Ronny and Alan

Summer 2006

Main Page

Contents3
Rules for Effective Service Work4
Inspection and Adjustment5
Tappet5
Breaker Point Gap and Ignition Timing6
Carburetor7
Checking Idle Engine Speed7
Checking Synchronization7
Adjusting Synchronization7
Adjusting Fast Idle Speed/Overtravel Stopper/Throttle Cable8
Clutch9
Cam Shaft9
Engine Oil9
Checking Oil Level9
Changing Oil10
Front Brake/Checking Fluid Level10
Adjusting Calipers/Bleeding10
Rear Brake10
Air Cleaner11
Drive Chain/Checking Drive Chain Tension11
Front Fork11
Changing Fork Oil11
Engine Inspection and Adjustment12
On-Vehicle Servicing12
Engine Removal and Installation12
Engine Exploded Diagram13
Engine Disassembly14
Camshaft and Cylinder Head Inspection15
Cylinder and Pistons Inspection16
Cylinder and Pistons Reassembly16
Piston Rings16
Pistons17
Cylinder17
Cylinder Head17
Valve Timing17
Cylinder Head Cover18
Oil Pump and Oil Filters19
Oil Pump/Oil Screen Filter/Oil Filter Disassembly20
Oil Pump Inspection/Reassembly20
Clutch Exploded Diagram/Disassembly21
Clutch Inspection/Reassembly22
Kick Starter Exploded Diagram23
Kisk Starter Disassembly/Inspection/Reassembly23
Gear Shift Mechanism Exploded Diagram/Disassembly24
Group B25
Gear Shift Mechanism Inspection/Reassembly26
Transmission Exploded Diagram27
Transmission Disassembly/Inspection/Reassembly27
Main Shaft27
Countershaft28
Primary Shaft Exploded Diagram/Disassembly29
Primary Shaft Inspection/Reassembly30
Camshaft Tensioner Exploded Diagram31
Camshaft Tensioner Disassembly/Inspection/Reassembly31
Crankshaft and Connecting Rods Exploded Diagram/Disassembly32
Crankshaft and Connecting Rods Inspection33
Crankshaft and Connecting Rods Reassembly34
Crankcase Exploded Diagram35
Crankcase Disassemlby/Inspection/Reassembly35
Carburetor Exploded Diagram/Disassembly36
Stay Plate and Carburetor Body36
Throttle Return Spring View36
Throttle Valves and Jet Needles37
Adjuster Holders38
Float, Main Jet and Slow Jet38
Carburetor Inspection38
Carburetor Reassembly39
Frame40
Front Wheel Exploded Diagram/Disassembly40
Front Wheel Inspection/Reassembly41
Wheel Balancing42
Front Disc Brake Exploded Diagram/Disassembly43
Master Cylinder44
Front Disc Brake Inspection/Reassembly45
Caliper Assemlby45
Master Cylinder Assembly45
Rear Wheel and Rear Brake Exploded Diagram/Disassembly46
Rear Wheel and Rear Brake Inspection/Reassembly47
Steering Handlebar Exploded Diagram/Disassembly48
Steering Handlebar Inspection/Reassembly49
Steering Stem Disassembly/Inspection50
Steering Stem Reassembly51
Front Suspension Disassembly51
Front Suspension Inspection/Reassembly52
Rear Suspension Exploded Diagram/Disassembly53
Rear Fork53
Rear Suspension Inspection/Reassembly54
Frame Body Diagram54
Frame Body Removal/Inspection55
Frame Body Installation56
Electrical - General Description/Diagram58
Ignition System59
Ignition Coils Inspection60
Spark Plugs Inspection60
Contact Breakers and Capacitors61
Spark Advancer Inspection61
Charging System62
Charging Test Circuit Diagram63
Charging Characteristics Chart63
A-C Generator63
Charging System Inspection63
Silicon Diode Rectifier64
Regulator Testing/Adjustment65
Starting System66
Starting Motor66
Starting Motor Inspection67
Starting Magnetic Switch Inspection68
Battery Specifications/Inspection69
Charging Battery69
Electrical Equipment70
Main Switch70
Front/Rear Stop Switch70
Horn70
Turn Signal Control Switch71
Head Light Control Switch71
Emergency Switch and Starter Switch71
Horn Button72
Oil Pressure Control Switch72
Neutral Switch72
Service Data73
Special Tools73
Maintenance Schedule75
Torque Specifications76
Service Data - Engine77
Service Data - Frame79
Troubleshooting80
Wiring Diagram85
Specifications86
Supplement to CB400F88
Technical Feature88
Blow-By Gas Circulator88
CB400F - Inspection and Adjustment89
CB400F - Clutch Check89
CB400F - Rear Brake Check89
CB400F - Wheel Check89
CB400F - Spark Plug Check90
CB400F - Fuel Filter Check90
CB400F - Air Cleaner Check91
CB400F - Front Suspension Check91
CB400F - Changing Front Fork Oil92
CB400F - Rear Suspension Inspection92
CB400F - Rear for Bushing Lubrication92
CB400F - Side Stand Check93
CB400F - Rubber Block Replacement93
CB400F - Engine94
CB400F - Piston Rings94
CB400F - Clutch94
CB400F - Clutch Disassembly95
CB400F - Gearshift Mechanism/Gearshift Pedal Removal95
CB400F -Carburetor96
CB400F - Frame97
CB400F - Front Suspension Diagram/Disassembly97
CB400F - Front Suspension Inspection/Assembly98
CB400F - Rear Suspension99
CB400F - Frame Body/Fuel Cock99
CB400F - Muffler Removal/Inspection/Installation100
CB400F - Electrical System101
CB400F - Charging/Starting Systems Wiring Diagrams101
CB400F - Clutch Switch Check102
CB400F - Starting Switch Check102
CB400F - Silicon Diode Check102
CB400F - Electrical Equipment/Main Switch102
CB400F - Dimmer and Turn Signal Control Switch Check103
CB400F - Horn Switch Check103
CB400F - Engine Stop Switch Check103
CB400F - Service Data104
CB400F - Special Tools104
CB400F - Maintenance Schedule105
CB400F - Torque Specifications106
CB400F - Engine Service Data107
CB400F - Frame Service Data109
CB400F - Wiring Diagram110
CB400F - Routing Diagrams111
CB400F - Specifications112

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