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Honda CB500F/FA User Manual

Honda CB500F/FA
139 pages
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Contents
Motorcycle Safety P. 2
Operation Guide P. 16
Maintenance P. 40
Troubleshooting P. 89
Information P. 107
Specifications P. 129
Index P. 133
20160902115018_31MJWB100_enu_BOOK Page 4 Friday, September 02 2016 11:57:25 JST
31MJWB10
CB500F/FA
MOM 15994 (1608)
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Honda CB500F/FA Specifications

General IconGeneral
Displacement471cc
Compression Ratio10.7:1
IgnitionComputer-controlled digital transistorized with electronic advance
StarterElectric
Transmission6-speed
Final DriveChain
Engine TypeLiquid-cooled parallel-twin
Bore x Stroke67.0mm x 66.8mm
Fuel SystemPGM-FI fuel injection
Front Suspension41 mm telescopic fork
Rear SuspensionPro-Link single shock
Front BrakesSingle 320 mm wave disc with two-piston caliper
Rear BrakesSingle 240 mm wave disc with single-piston caliper
Front Tire120/70-17
Rear Tire160/60-17
Seat Height785 mm
Wheelbase1, 410 mm

Summary

Motorcycle Safety

Safety Guidelines

Follow guidelines to enhance safety, including inspections, fuel handling, and engine operation.

Safety Labels

Information and warning labels on the motorcycle provide important safety information and may warn of potential hazards.

Safety Precautions

Guidelines for safe riding, including protective apparel like helmets and gloves, and rider behavior.

Riding Precautions

Advice on break-in period, brakes, low traction surfaces, and riding within limits.

Accessories & Modifications

Advisories against unauthorized accessories and modifications that can affect safety and legality.

Loading

Guidelines on carrying extra weight, ensuring secure and balanced luggage, and avoiding overloading.

Operation Guide

Parts Location

Diagrams illustrating the location of various motorcycle parts and components.

Instruments

Explanation of the speedometer, tachometer, fuel gauge, clock, and odometer functions.

Indicators

Description of dashboard indicators like oil pressure, ABS, turn signals, and PGM-FI malfunction lamp.

Switches

Details on the function and operation of the engine stop switch, start button, horn, and other controls.

Starting the Engine

Procedure for starting the engine, including pre-start checks and troubleshooting for non-starting issues.

Shifting Gears

Explanation of the 6-speed transmission and recommended shift points for smooth operation.

Refueling

Instructions on opening and closing the fuel fill cap, fuel type, octane, and tank capacity.

Maintenance

Importance of Maintenance

Explains why regular maintenance is crucial for safety, performance, and longevity of the motorcycle.

Maintenance Schedule

Details the recommended service intervals and tasks for ensuring safe and dependable performance.

Maintenance Fundamentals

Covers pre-ride inspections, periodic checks, and basic maintenance procedures.

Troubleshooting

Engine Will Not Start

Diagnoses issues when the starter motor operates but the engine doesn't, or when the starter motor doesn't operate.

Overheating

Addresses engine overheating symptoms, checks for radiator fan operation, and coolant leaks.

Low Oil Pressure Indicator

Explains symptoms and actions for the low oil pressure warning light, including checking oil level.

PGM-FI Malfunction Indicator Lamp (MIL)

Details the PGM-FI warning light and actions to take if it illuminates while riding.

ABS Indicator

Describes ABS indicator behavior and troubleshooting steps for ABS system issues.

Fuel Gauge Failure Indication

Illustrates how fuel gauge errors are displayed and advises consulting a dealer.

Tire Puncture

Provides guidance on emergency tire repair using a kit and removing/installing wheels for repair.

Electrical Trouble

Covers issues like a dead battery and replacing burned-out light bulbs, including troubleshooting steps.

Blown Fuse

Details how to inspect and replace fuses in the fuse box and the main fuse.

Information

Keys

Information on ignition keys, key tags, and procedures for obtaining duplicate keys.

Instruments, Controls, & Other Features

Details on ignition switch, engine stop switch, odometer, tripmeter, and ignition cut-off system.

Caring for Your Motorcycle

Guidelines for washing, drying, lubricating, and waxing the motorcycle to maintain its condition.

Storing Your Motorcycle

Instructions for storing the motorcycle, including washing, lubricating, battery care, and using covers.

Transporting Your Motorcycle

Recommendations for safely transporting the motorcycle using trailers or trucks with tie-down straps.

You & the Environment

Advice on protecting the environment, including using biodegradable detergents and avoiding harmful cleaners.

Vehicle Identification Number

Explanation of VIN and engine serial number, their importance for registration and parts ordering.

Emission Control Systems

Overview of exhaust, crankcase, fuel permeation, and noise emission control systems.

Catalytic Converter

Details on the three-way catalytic converter's function, importance, and how to protect it.

Oxygenated Fuels

Information on gasolines blended with alcohol or ether, their compatibility, and potential issues.

Authorized Manuals

Information on obtaining service manuals, common service manuals, and winter storage guides.

Warranty Coverage and Service

Explanation of warranty coverage, limitations, and procedures for seeking service from dealers.

Honda Contacts

Contact information for American Honda Motor Co., Inc. and Honda Canada Inc. for feedback and inquiries.

Reporting Safety Defects

Instructions on reporting vehicle safety defects to NHTSA and American Honda Motor Co., Inc.

Specifications

Main Components

Key physical dimensions, weight, capacity, and gear ratios of the motorcycle.

Service Data

Technical specifications for tires, fluids, spark plugs, engine oil, and chain.

Bulbs

Details the types and specifications of bulbs used for headlights, taillights, and turn signals.

Fuses

Lists the main and other fuses with their amperage ratings for the CB500F and CB500FA models.

Torque Specifications

Provides critical torque values for various fasteners and components during maintenance and assembly.

Index

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