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Honda HRR216VKA - User Manual

Honda HRR216VKA
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CONTENTS
QUICK FIND
Air Filter.................................................. 12
Blades.................................................... 11
Contact Honda....................................... 20
Cutting Height.......................................... 6
Find a Dealer..........................................20
Fuel ..........................................................6
Fuel System Maintenance......................19
Maintenance Schedule...........................10
Oil Change..............................................12
Oil Level Check.........................................6
Spark Plug ..............................................13
Warranty Coverage.................................21
FOR YOUR SAFETY.............................. 2
PARTS AND CONTROLS ...................... 3
INITIAL MOWER SETUP........................ 3
Adjust the Handlebar........................... 3
Assemble the Grass Bag..................... 4
BEFORE EACH OPERATION
Check Your Mower.............................. 4
Check Your Mowing Area.................... 4
Clip Director®...................................... 5
Cutting Height Adjustment................... 6
Check the Oil Level............................. 6
Add Fuel.............................................. 6
OPERATION
Safe Mowing Practices........................ 7
Operating the Controls........................ 8
Starting the Engine.............................. 8
Stopping the Engine............................ 8
SERVICING YOUR MOWER
Maintenance Safety............................. 9
Maintenance Schedule...................... 10
Blade Inspection................................ 11
Blade Replacement........................... 11
Oil Change ........................................ 12
Air Filter............................................. 12
Spark Plug......................................... 13
Spark Arrester (optional part)............ 13
Blade Control Check ......................... 13
Smart Drive Cable Check/Adjustment 13
TRANSPORTING ................................. 14
STORAGE
Fuel ................................................... 14
Oil...................................................... 14
Cleaning............................................ 14
Storage Location............................... 15
Handlebar.......................................... 15
Removing From Storage................... 15
TROUBLESHOOTING
Engine Will Not Start ......................... 15
Loss of Power....................................... 15
Vibration ............................................... 16
Mowing and Bagging Problems............ 16
TECHNICAL INFORMATION
Serial Number Locations...................... 16
High Altitude Operation........................ 16
Emission Control System ..................... 16
Air Index ............................................... 17
Specifications ....................................... 18
AVOIDING FUEL-RELATED PROBLEMS 19
CUSTOMER INFORMATION
Parts, Accessories, and Service Items. 20
Dealer Locator Information................... 20
How to Contact Honda ......................... 20
Honda Publications .............................. 20
DISTRIBUTOR’S LIMITED WARRANTY. 21
EMISSION SYSTEM WARRANTY.......... 22
PRODUCT REGISTRATION ................... 23
OWNER’S MANUAL
HRR216VKA
LAWN MOWER
Before operating the mower for the first time, please read this
Owner’s Manual. Even if you have operated other mowers,
take time to become familiar with how this mower works and
practice in a safe area until you build up your skills.
© 2014 American Honda Motor Co., Inc. All Rights Reserved
QUESTIONS?
Contact your Honda dealer.
There is a dealer locator at
powerequipment.honda.com
00X31VL0 N030
Click to Save As

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Questions and Answers

Summary

FOR YOUR SAFETY

Safety Instructions

Explains how to interpret safety messages, signal words (DANGER, WARNING, CAUTION), and their meanings.

Safety Label Locations

Identifies the location of safety labels on the mower and how to obtain replacements for damaged labels.

PARTS AND CONTROLS

List of Parts

Lists all components included with the mower, with reference numbers and quantities for verification upon unpacking.

Adjust the Handlebar

Provides step-by-step instructions for adjusting the handlebar height and position for comfortable operation.

BEFORE EACH OPERATION

Check Your Mower

Details essential pre-operation checks for safety, damage, and proper function of mower controls and components.

Check Your Mowing Area

Emphasizes inspecting the mowing area for potential hazards like stones or debris before starting to prevent injury.

Clip Director Operation

Mulching Mode

Explains how to set the Clip Director lever for mulching and addresses potential grass accumulation.

Bagging or Rear Discharge

Describes setting the Clip Director lever for bagging or rear discharge and grass bag inspection.

Cutting Height Adjustment

Check Engine Oil Level

Guides the user on how to correctly check the engine oil level using the dipstick and its markings.

Refuel the Mower

Provides instructions and warnings for refueling the lawn mower with the correct type and amount of gasoline.

LAWN MOWER OPERATION

Safe Mowing Practices

Outlines essential safety practices for operating the lawn mower to prevent injuries and property damage.

Avoid Rotating Blades Hazard

Warns about the severe risks associated with rotating blades and advises shutting off the engine before adjustments.

OPERATING THE CONTROLS

Blade Control Lever

Explains the function and operation of the blade control lever for starting, running, and stopping the engine and blades.

Smart Drive Control System

Details how to use the Smart Drive control for variable speed propulsion and how to adjust it for operator comfort.

SERVICING YOUR MOWER

Maintenance Safety Precautions

Lists critical safety precautions to follow before performing any maintenance or repair tasks on the mower.

General Safety Advice

Provides essential safety advice regarding engine shutdown, handling fuel, and working with moving parts during service.

Maintenance Schedule

BLADE MAINTENANCE

Blade Inspection Guide

Guides on how to inspect blades for damage, wear, or cracks, and when to replace them.

Blade Replacement Procedure

Provides instructions for safely removing, installing, and torquing the mower blades.

ENGINE MAINTENANCE

Engine Oil Change

Details the procedure for changing the engine oil, including frequency, amount, and proper disposal.

Air Filter Cleaning and Replacement

Explains how to clean or replace the air filter to ensure optimal engine performance and prevent damage.

IGNITION SYSTEM MAINTENANCE

Spark Plug Service

Describes how to inspect, gap, and replace the spark plug for reliable engine starting and operation.

Spark Arrester Service

Provides information on servicing the optional spark arrester for engine safety and regulatory compliance.

TRANSPORTING THE MOWER

STORAGE PREPARATION

Fuel System Storage

Discusses fuel preparation and precautions for storing the mower to prevent issues.

Engine Oil for Storage

Details the process of changing engine oil and adding oil to the cylinder for storage.

Mower Cleaning for Storage

Provides instructions for cleaning the mower deck and engine before storage to prevent rust.

TROUBLESHOOTING

Engine Wont Start

Lists common causes and corrective actions for when the mower engine fails to start.

Mower Loss of Power

Identifies potential reasons for a loss of engine power and provides solutions.

TECHNICAL INFORMATION

Serial Number Identification

Shows where to find the engine and mower frame serial numbers for registration and service inquiries.

High Altitude Engine Operation

Explains how high altitudes affect engine performance and the need for carburetor modifications.

Emission Control System Overview

Discusses the engine's emission control system, its purpose, and compliance with regulations.

AIR INDEX INFORMATION

Emissions Performance Issues

Lists engine symptoms that may indicate emission control system issues requiring dealer inspection.

Emissions Control Replacement Parts

Recommends using Honda Genuine parts for emissions control system repairs to ensure effectiveness.

SPECIFICATIONS

Mower Features and Dimensions

Lists key features and physical dimensions of the Honda lawn mower.

Engine and Transmission Specs

Provides detailed information about the engine model, displacement, and transmission type.

Maintenance Specifications

Lists key maintenance specifications such as fuel type, oil capacity, and blade bolt torque.

AVOIDING FUEL-RELATED PROBLEMS

Gasoline Storage and Mower Preparation

Offers essential guidelines for storing gasoline and the mower to prevent fuel deterioration and system damage.

CUSTOMER INFORMATION

Genuine Parts and Accessories

Lists recommended genuine Honda parts, accessories, and service items available for purchase.

Contacting Honda Support

Provides contact information for Honda Power Equipment customer support and dealerships.

Honda Service Publications

Lists available Honda publications like owner's manuals, shop manuals, and parts catalogs.

DISTRIBUTORS LIMITED WARRANTY

Honda Power Equipment Warranty Coverage

Details the warranty coverage, terms, and duration for Honda Power Equipment products.

Parts, Accessories, Apparel Warranty

Outlines the warranty terms for Honda genuine parts, accessories, and apparel.

EMISSION SYSTEM WARRANTY

Your Emission Warranty Rights

Explains the owner's rights and responsibilities regarding the engine's emission control system warranty.

Emission Warranty Coverage Details

Describes what parts are covered by the emission system warranty and the duration of coverage.

PRODUCT REGISTRATION

How to Register Your Mower

Instructs owners on how to register their new Honda lawn mower for service information and promotions.

Overview

This document is an owner's manual for the Honda HRR216VKA Lawn Mower, providing comprehensive information on its operation, maintenance, and safety.

Function Description:

The Honda HRR216VKA is a rotary lawn mower designed for cutting grass. It features a 21-inch mower deck and a 3-in-1 Clip Director® system, allowing users to choose between bagging, mulching, or rear discharge of grass clippings. The mower is equipped with a Smart Drive variable speed transmission, which enables users to adjust the ground speed for optimal mowing conditions. A flywheel brake system is incorporated for safety, ensuring the blades stop quickly when the blade control lever is released. The engine utilizes an Auto Choke System™ for easy starting.

Usage Features:

The mower is designed for ease of use and operator comfort. The handlebar is adjustable to five different positions, allowing users to find the most comfortable operating height. The cutting height can be adjusted to one of six settings, ranging from 1-1/8 inches to 4 inches, by moving the adjustment levers on each wheel. This flexibility allows for adaptation to various lawn and soil conditions.

To start the engine, the blade control lever must be pulled back against the handlebar, and then the recoil starter grip is pulled briskly. The blades begin to rotate as soon as the lever is engaged. The Smart Drive control allows for variable ground speed, which is adjusted by applying pressure to the control. This feature helps maintain desired ground speed across different terrains, grass heights, slopes, and grass bag weights. Releasing the Smart Drive control disengages the drive, allowing the mower to be pushed manually.

The Clip Director® system is a key feature, enabling users to switch between mulching and bagging/rear discharge. For mulching, the lever is set to the MULCH position, which fully closes the shutter door. For bagging or rear discharge, the lever is set to the BAG position, fully opening the shutter door. The grass bag is designed to collect clippings and should be emptied before it reaches full capacity to maintain optimal bagging performance. For rear discharge, the grass bag can be removed while the Clip Director® is in the BAG position.

Safety is paramount, and the manual emphasizes several practices. Users are advised to inspect the mowing area for debris, wear protective clothing, and avoid mowing on steep slopes (more than 20°). The engine should always be stopped by releasing the blade control lever when leaving the mower or performing any adjustments. Refueling should be done outdoors with the engine off and cool, keeping heat, sparks, and flame away.

Maintenance Features:

Regular maintenance is crucial for the safe, economical, and trouble-free operation of the HRR216VKA lawn mower. The manual provides a detailed maintenance schedule, outlining tasks and their recommended frequencies.

Key maintenance tasks include:

  • Engine Oil Change: The oil should be changed after the first month or 5 hours of use, and then every 6 months or 50 hours. The manual provides instructions for draining used oil and refilling with SAE 10W-30 API service category SJ or later oil, emphasizing not to overfill.
  • Air Filter Cleaning/Replacement: The air filter should be cleaned after the first 25 hours of use, and then every 6 months or 50 hours, or more frequently in dusty conditions. Replacement is recommended every 2 years or 150 hours. Instructions for removing, cleaning (by tapping or compressed air), and reinstalling the filter are provided.
  • Spark Plug Inspection/Replacement: The spark plug should be replaced every 2 years or after 150 hours. Users are instructed to inspect the plug for wear, measure the electrode gap, and correct it if necessary.
  • Blade Inspection/Replacement: Blades should be regularly inspected for damage, cracks, excessive rust, or looseness. The manual provides instructions for removing and installing blades, including the correct torque specifications for the blade bolts. It also warns against operating the mower with worn or damaged blades.
  • Blade Control Check: This involves ensuring the engine stops quickly when the blade control lever is released.
  • Smart Drive Cable Check/Adjustment: Instructions are provided to check the cable for proper operation and adjust it if the rear wheels do not lock up before the Smart Drive paddles are straight up-and-down.
  • Fuel System Maintenance: The manual stresses the importance of using fresh gasoline and provides precautions to avoid fuel-related problems, especially during storage. It recommends draining or treating fuel if the mower will not be used for extended periods.
  • Cleaning: After each mowing, the mower deck, engine, and grass bag should be cleaned. Instructions specify tilting the mower on its right side for deck cleaning and avoiding water near the air cleaner or muffler opening when washing the engine.
  • Storage Preparation: For long-term storage, the manual advises draining or treating the fuel, changing the oil, coating the engine cylinder with oil, and cleaning the mower and grass bag.

The manual also includes a troubleshooting section to help users diagnose and resolve common issues such as the engine not starting, loss of power, or mowing and bagging problems. It emphasizes contacting an authorized Honda servicing dealer for more complex repairs or for parts and accessories.

Honda HRR216VKA Specifications

General IconGeneral
EngineHonda GCV160
Engine Displacement160cc
Cutting Width21 inches
Cutting Height Adjustment6 positions
Drive TypeVariable Speed Self-Propelled
Deck MaterialSteel
Mulching CapabilityYes
Starter TypeRecoil
Weight84 lbs
Warranty3 years residential
BaggingYes
Rear DischargeYes
Blade TypeTwin Blades - MicroCut System
Fuel Capacity0.24 U.S. gal

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