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General| Transmission | 6-speed |
|---|---|
| Displacement | 748 cc |
| Bore x Stroke | 70.0 mm x 48.6 mm |
| Compression Ratio | 10.8:1 |
| Valve Train | DOHC, 4 valves per cylinder |
| Final Drive | Shaft |
| Front Suspension | Telescopic fork |
| Front Brakes | Dual disc |
| Front Tire | 110/90-18 |
| Engine Type | Liquid-cooled, 4-stroke, DOHC, 90-degree V4 |
| Rear Suspension | Dual shocks, adjustable preload |
| Rear Brakes | Disc |
Explains warnings, cautions, and notes for safe service procedures.
Guidance on locating specific sections and information within the manual.
Details on how service procedures and illustrations are presented.
Explanation of symbols representing service procedures and precautions.
Important safety precautions related to operating conditions and materials.
Information on identifying the motorcycle model and its serial numbers.
Details technical data for various motorcycle components.
Important torque specifications for critical fasteners.
List of specialized tools required for service procedures.
Handling and storage guidelines for engine coolant.
Warnings regarding pressurized shock absorbers.
Hazards associated with battery gases and electrolyte.
Technical data for general dimensions, frame, engine, and cooling systems.
Tools for oil filter, drive chain, and link plates.
Tools for oil pressure gauge and attachments.
Tools for float level and pilot screw adjustments.
Tools for valve springs, tappets, and compression testing.
Tools for lock nuts and extension bars.
Tools for bearing removal and drivers.
Tools for bearing removal, fork seals, and steering stems.
Tools for snap rings and caliper components.
Tools for flywheel holders and rotor pullers.
Tools for gear holders.
Digital and analog testers.
Tools for bearing removers and shock absorber compressors.
General notes and warnings for frame, body, and exhaust work.
Common issues and potential causes for frame, body, and exhaust systems.
Procedure for removing and installing the motorcycle seat.
Procedure for removing and installing the fuel tank.
Procedure for removing and installing side covers.
Procedure for removing and installing the front side cover.
Procedure for removing and installing the exhaust system.
Procedure for removing and installing the rear fender.
Procedure for removing and installing the upper fairing.
Procedure for replacing the windscreen.
General notes and references for maintenance tasks.
Identifies parts to remove for specific maintenance items.
Recommended maintenance intervals based on mileage and time.
Procedure for inspecting and replacing the air cleaner element.
Procedure for inspecting and adjusting valve clearance.
Procedure for drive chain replacement and maintenance.
Procedure for adjusting headlight aim.
General notes and warnings for lubrication system service.
Common issues related to oil level, pressure, and leaks.
Visual representation of the oil flow throughout the engine.
Procedure for removing and installing the engine oil pump.
Detailed steps for taking apart and reassembling the oil pump.
General safety and notes regarding fuel system components.
Common problems with starting, mixture, and performance.
Procedure for removing and installing the air cleaner housing.
Procedure for removing and installing the carburetor assembly.
Exploded view and procedure for separating carburetors.
Detailed steps for disassembling and assembling individual carburetors.
Procedure for assembling multiple carburetors together.
Diagram showing vacuum and fuel hose connections.
Procedure for synchronizing the carburetors for optimal performance.
Procedure for adjusting the pilot screw for idle mixture.
Procedure for adjusting carburetors for high-altitude operation.
Procedure for servicing the EVAP canister.
Procedure for servicing the PAIR control valve.
Safety warnings and general notes for cooling system maintenance.
Common issues like overheating, undercooling, and leaks.
Diagram illustrating coolant circulation through the system.
Procedure for draining coolant from the system.
Procedure for removing and installing the thermostat.
Procedure for removing and installing the radiator assembly.
Steps for disassembling and reassembling the radiator.
Procedure for removing and installing the water pump.
General notes and components serviceable with engine in frame vs. removed.
Detailed procedure for engine removal and installation.
Specific torque sequence and values for engine mounts.
Notes on cylinder head service and part handling.
Common engine performance issues related to the top end.
Procedure for removing the camshafts.
Procedure for removing and installing the cylinder head.
Steps for disassembling and reassembling the cylinder head.
Procedure for installing the camshafts.
General notes on clutch maintenance and transmission oil.
Issues like slipping, creeping, and hard shifting.
Procedure for removing and installing the right crankcase cover.
Steps for removing the clutch assembly.
Steps for installing the clutch assembly.
General notes on gearshift linkage maintenance.
Issues like hard shifting and jumping out of gear.
Procedure for removing and installing the drive sprocket cover.
Procedure for removing and installing the gearshift linkage components.
Overview of crankshaft, piston, and transmission service procedures.
Engine performance issues related to these components.
Procedure for separating the crankcase halves.
Procedure for removing and installing the crankshaft and connecting rods.
Steps for disassembling and assembling pistons.
Procedure for removing and installing the transmission assembly.
Steps for disassembling and assembling the mainshaft.
Steps for disassembling and assembling the countershaft.
Procedure for combining the crankcase halves.
Procedure for selecting and replacing main journal bearings.
Procedure for selecting connecting rod bearings.
Guidelines for applying liquid sealant to crankcase mating surfaces.
Diagram showing bolt locations and torque specifications for crankcase assembly.
Safety warnings and general notes for front end service.
Issues with steering, tracking, wheel wobble, suspension, and forks.
Procedure for removing and installing the handlebar.
Procedure for removing and installing the front wheel.
Steps for disassembling and reassembling the front wheel.
Procedure for removing and installing the front fork legs.
Steps for disassembling the front fork.
Steps for assembling the front fork.
Procedure for removing and installing the steering stem.
Safety warnings and general notes for rear wheel and suspension service.
Issues with suspension softness/hardness, tracking, and wheel wobble.
Procedure for removing and installing the rear wheel.
Steps for disassembling and reassembling the rear wheel.
Procedure for removing and installing the rear shock absorbers.
Steps for disassembling and reassembling the shock absorber.
Procedure for removing and installing the swingarm.
Steps for disassembling and reassembling the swingarm.
Procedure for replacing swingarm pivot bearings.
Safety warnings and general notes regarding brake system service.
Issues with brake levers, drag, pedal return, and squeaks.
Procedure for replacing front brake pads.
Procedure for removing and installing the front brake caliper.
Steps for disassembling and reassembling the front brake caliper.
Procedure for removing and installing the front master cylinder.
Steps for disassembling and reassembling the rear brake panel.
Procedure for removing and installing the brake pedal assembly.
Battery safety warnings and general notes.
Identification of battery, fuse, regulator/rectifier, and alternator.
Issues like battery overcharging/undercharging.
Procedure for removing and installing the motorcycle battery.
Tests for current leakage and regulated voltage.
Checks for connector condition and resistance values.
Procedure for checking stator resistance.
Procedure for removing and installing the alternator.
Safety warnings and general notes for ignition system service.
Identification of ignition system components like ICM, pulse generator, and coils.
Diagnosis for no spark, incorrect timing, and switch issues.
Step-by-step checks for system components.
Procedure for measuring ignition coil resistance.
Procedure for measuring pulse generator resistance.
Procedure for removing and installing ignition coils.
Procedure for removing and installing the ICM.
Procedure for removing and installing the pulse generator.
Procedure for checking and verifying ignition timing.
Safety warnings for starter motor service and component inspection methods.
Identification of starter motor, clutch, switches, and battery.
Issues with starter motor not turning, turning slowly, or not engaging the engine.
Procedure for removing and installing the starter motor.
Steps for disassembling and reassembling the starter motor.
Procedure for removing and installing the starter clutch.
Steps for disassembling and reassembling the starter clutch.
Safety warnings and notes for bulb replacement and electrical connectors.
Identification of lights, meters, and switches on the motorcycle.
Issues with coolant temperature indicator and bulb replacements.
Procedures for replacing headlight, tail/brake, and turn signal bulbs.
Procedure for removing and installing the headlight assembly.
Procedure for removing and installing the instrument cluster.
Steps for disassembling and reassembling the instrument cluster.
Procedure for replacing the ignition switch.
Inspection and replacement procedure for the side stand switch.
Electrical wiring schematic for earlier models.
Electrical wiring schematic for later models.
Description of CT bolts and their application in assembly.
Troubleshooting steps for engine starting issues.
Troubleshooting steps for reduced engine power.
Troubleshooting steps for low-speed performance issues.
Troubleshooting steps for high-speed performance issues.
Troubleshooting steps for heavy or unresponsive steering.
Part numbers for air cleaner components.
Part numbers for alternator components.
Part numbers for battery and related components.
Part numbers for brake calipers, master cylinders, and pedals.
Part numbers for cam chain and tensioner components.
Part numbers for carburetor assembly components.
Part numbers for crankshaft and related components.
Part numbers for frame components.
Part numbers for front fork components.
Part numbers for fuel tank components.
Part numbers for gearshift drum components.
Part numbers for headlight components.
Part numbers for muffler components.
Part numbers for oil pump components.
Part numbers for pedal components.
Part numbers for pulse generator components.
Part numbers for radiator components.
Part numbers for rear brake panel components.
Part numbers for rear cylinder head components.
Part numbers for rear fender components.
Part numbers for rear shock absorber components.
Part numbers for rear wheel components.
Part numbers for steering stem components.
Part numbers for service tools.
Part numbers for transmission components.
Part numbers for wire harness components.
Diagram and part number for the alternator cover gasket.
Diagrams and part numbers for cam chain tensioner gaskets.
Diagram and part number for the oil pan gasket.
Diagram and part number for the right crankcase cover gasket.
Diagram and part number for the shift cover gasket.
Diagram and part number for the sprocket cover gasket.
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