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Honda MBX80 User Manual

Honda MBX80
194 pages
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WORKSHOP MANUAL
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Table of Contents

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Honda MBX80 Specifications

General IconGeneral
Transmission6-speed
Compression Ratio7.2:1
Fuel SystemCarburetor
IgnitionCDI
CoolingAir-cooled
Front SuspensionTelescopic fork
Rear BrakeDrum
Engine Type2-stroke, single cylinder
Rear SuspensionSwingarm

Summary

General Information

General Safety

Provides essential safety guidelines for operating and maintaining the motorcycle.

Service Rules

Outlines rules and best practices for servicing the motorcycle.

Wiring Diagram

Illustrates the motorcycle's electrical system layout and connections.

Maintenance Schedule

Provides a recommended schedule for routine inspection and maintenance.

Lubrication

Transmission Oil

Details on checking, changing, and specifications for transmission oil.

Oil Pump Removal

Step-by-step instructions for removing the engine oil pump.

Inspection and Adjustment

Engine Inspection and Adjustment

Covers inspection and adjustment procedures for engine components.

Carburetor Idle Speed Adjustment

Procedure for setting the correct idle speed for the carburetor.

Ignition Timing Check

Method for checking and verifying ignition timing accuracy.

Fuel System

Float Level Adjustment

Method for measuring and adjusting the carburetor float level.

Engine Removal/Installation

Engine Removal Procedure

Step-by-step guide for safely removing the engine from the frame.

Engine Installation Procedure

Instructions for reinstalling the engine into the motorcycle frame.

Cylinder Head/Cylinder/Piston

Clutch/Kickstarter/Gearshift Linkage

Crankshaft/Transmission

Crankcase Separation

Procedure for separating the crankcase halves.

Transmission Disassembly

Steps for disassembling the transmission gears, forks, and drum.

Crankshaft Removal

Procedure for removing the crankshaft from the crankcase.

Crankshaft Installation

Steps for installing crankshaft bearings and the crankshaft itself.

Transmission Assembly

Procedure for assembling the transmission components.

Crankcase Assembly

Instructions for assembling the crankcase halves.

Cooling System

Water Pump Service

Procedures for removing, inspecting, and replacing water pump components.

Front Wheel/Suspension

Front Fork Service

Instructions for removing, disassembling, and assembling front forks.

Hydraulic Brake

Troubleshooting

Diagnosing common issues with the hydraulic brake system.

Brake Fluid/Air Bleeding

Procedure for bleeding air from the hydraulic brake system.

Brake Caliper Service

Procedures for removing, disassembling, and assembling the brake caliper.

Brake Master Cylinder Service

Instructions for removing, inspecting, and assembling the master cylinder.

Rear Wheel/Brake/Suspension

Rear Shock Absorber Service

Instructions for removing, disassembling, and inspecting rear shock absorbers.

Battery/Charging System

Ignition System

Troubleshooting

Engine Starting Issues

Diagnosing problems with starting or hard starting the engine.

Engine Power Loss

Troubleshooting steps for when the engine lacks power.

Low Speed Performance Issues

Diagnosing poor performance at low and idle engine speeds.

High Speed Performance Issues

Troubleshooting poor performance at high engine speeds.

Handling Issues

Diagnosing and resolving problems related to poor motorcycle handling.

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