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Honda V65 MAGNA - User Manual

Honda V65 MAGNA
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Table of Contents

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Summary

General Information

General Safety

Safety precautions for operating and servicing the motorcycle.

Specifications

Detailed specifications for dimensions, frame, engine, and brakes.

Torque Values

Torque specifications for engine and chassis fasteners.

Tools

List of special and common tools required for servicing.

Cable & Harness Routing

Guidelines for properly routing cables and wire harnesses to prevent damage.

Emission Control System

Explanation of the crankcase emission control system.

Lubrication

Service Information

General information on servicing the oil pump and related components.

Specifications

Specifications for engine oil, oil pressure, and oil pump service data.

Torque Values

Torque values for engine oil drain plug, filter, and oil pressure switch.

Troubleshooting

Troubleshooting guide for common lubrication issues.

Maintenance

Maintenance Schedule

Schedule of inspections, adjustments, and lubrication at specified intervals.

Fuel Filter

Procedure for removing and replacing the fuel filter.

Ignition System

Information on ignition system timing and components.

Valve Clearance

Procedure for inspecting and adjusting valve clearance.

Fuel System

Service Information

General information regarding fuel system safety and component handling.

Troubleshooting

Troubleshooting guide for common fuel system issues.

Carburetor Removal

Step-by-step instructions for removing the carburetors.

Float Chamber

Procedure for removing and measuring the float level.

Engine Removal;Installation

Engine Removal

Step-by-step instructions for removing the engine from the motorcycle.

Engine Installation

Step-by-step instructions for installing the engine into the motorcycle.

Cooling System

Specifications

Specifications for radiator cap relief pressure, freezing point, and coolant capacity.

Troubleshooting

Troubleshooting guide for cooling system issues like overheating or leaks.

Thermostat

Procedure for removing, inspecting, and installing the thermostat.

Radiator;Cooling Fan

Procedures for removing, disassembling, and installing the radiator and cooling fan.

Clutch

Troubleshooting

Common clutch problems and their possible causes.

Clutch Fluid Replacement;Air Bleeding

Procedure for replacing and bleeding the clutch hydraulic system.

Clutch Master Cylinder

Inspection and assembly of the clutch master cylinder.

Clutch Disassembly

Steps for disassembling the clutch assembly, including plates and discs.

Gearshift Linkage

Troubleshooting

Troubleshooting guide for shifting problems.

Gearshift Linkage Removal

Step-by-step instructions for removing the gearshift linkage.

Gearshift Linkage Installation

Step-by-step instructions for installing the gearshift linkage.

Alternator

Torque Value

Torque specification for the alternator rotor/flywheel bolt.

Flywheel Removal

Procedure for removing the alternator flywheel.

Stator Installation

Procedure for installing the alternator stator.

Cylinder Head;Valve

Specifications

Specifications for compression pressure, camshaft, valve, and rocker arm measurements.

Torque Values

Torque specifications for cylinder head and related components.

Troubleshooting

Troubleshooting guide for engine top-end problems.

Camshaft Installation

Procedure for installing the camshafts.

Crankcase

Torque Values

Torque values for crankcase bolts.

Crankcase Disassembly

Step-by-step instructions for disassembling the crankcase.

Crankcase Assembly

Step-by-step instructions for assembling the crankcase.

Crankshaft;Piston

Specifications

Specifications for crankshaft, cylinder, piston, and cam chain measurements.

Troubleshooting

Troubleshooting guide for crankshaft, piston, and rod issues.

Piston;Piston Ring Inspection

Measuring piston ring-to-groove clearance and inspecting piston.

Crankshaft Installation

Procedure for installing the crankshaft and cam chain.

Transmission

Specifications

Specifications for transmission backlash, gear I.D., bushings, and fork shaft dimensions.

Torque Values

Torque values for output gear case and related components.

Troubleshooting

Troubleshooting guide for transmission shifting and gear engagement problems.

Countershaft Bearing Replacement

Procedure for replacing the countershaft bearing.

Drive Train

Specifications

Specifications for final gear oil, backlash, and damper case oil.

Torque Values

Torque values for pinion bearing retainer, nut, and gear case bolts.

Final Drive Removal

Procedure for removing the final drive case and drive shaft.

Backlash Inspection

How to measure gear backlash and adjust shims.

Front Wheel;Suspension

Specifications

Specifications for axle, wheel, and fork measurements.

Torque Values

Torque values for handlebar, caliper, axle, and fork components.

Troubleshooting

Troubleshooting guide for steering, wheel, and suspension issues.

Front Wheel

Procedure for removing and disassembling the front wheel.

Front Forks

Procedure for removing and disassembling the front forks.

Rear Wheel;Suspension

Specifications

Specifications for axle, wheel, bearings, and shock absorber measurements.

Torque Values

Torque values for rear axle, swingarm, and shock absorber components.

Troubleshooting

Troubleshooting guide for rear wheel and suspension issues.

Rear Wheel Removal

Procedure for removing the rear wheel.

Shock Absorber Removal

Procedure for removing the rear shock absorber.

Hydraulic Brakes

Specifications

Specifications for brake disc thickness, runout, and master cylinder/caliper dimensions.

Torque Values

Torque values for brake hose bolts, caliper, and master cylinder.

Troubleshooting

Troubleshooting guide for brake lever, pedal, grab, chatter, and drag issues.

Brake Fluid Replacement;Air Bleeding

Procedure for replacing and bleeding the hydraulic brake system.

Brake Pad;Disc

Procedures for replacing front and rear brake pads and checking disc thickness/warpage.

Battery;Charging System

Service Information

General information on battery maintenance and charging.

Troubleshooting

Troubleshooting guide for power and charging system issues.

Battery

Procedure for removing, testing specific gravity, and charging the battery.

Ignition System

Service Information

General information about the transistorized ignition system.

Troubleshooting

Troubleshooting guide for ignition system faults.

Ignition Coil

Procedure for removing and testing ignition coils.

Transistorized Ignition System

Testing the pulse generator and replacing pulse generators.

Electric Starter

Service Information

General information on the electric starter system.

Troubleshooting

Troubleshooting guide for starter motor issues.

Starter Motor Removal

Procedure for removing the starter motor.

Brush Inspection

Inspecting starter motor brushes and spring tension.

Switches

Service Information

General information on electrical switches and color codes.

Brake Light Switch

Procedure for checking the brake light switches.

Handlebar Switches

Continuity tests for handlebar switches like headlight, turn signal, and horn.

Ignition Switch

Procedure for removing, installing, and checking the ignition switch.

Wiring Diagram

Technical Features

One-Way Clutch System

Explanation of the one-way clutch system construction and operation.

Optical-Fiber Anti-Theft Device

Description and function of the optical fiber anti-theft device.

Troubleshooting

Engine Does Not Start or Is Hard to Start

Guide for diagnosing engine starting problems.

Engine Lacks Power

Guide for diagnosing and resolving engine power loss issues.

Poor Performance at Low and Idle Speeds

Troubleshooting guide for poor performance at low speeds.

Poor Handling

Troubleshooting guide for handling issues like steering or wheel wobbling.

Summary

General Information

General Safety

Safety precautions for operating and servicing the motorcycle.

Specifications

Detailed specifications for dimensions, frame, engine, and brakes.

Torque Values

Torque specifications for engine and chassis fasteners.

Tools

List of special and common tools required for servicing.

Cable & Harness Routing

Guidelines for properly routing cables and wire harnesses to prevent damage.

Emission Control System

Explanation of the crankcase emission control system.

Lubrication

Service Information

General information on servicing the oil pump and related components.

Specifications

Specifications for engine oil, oil pressure, and oil pump service data.

Torque Values

Torque values for engine oil drain plug, filter, and oil pressure switch.

Troubleshooting

Troubleshooting guide for common lubrication issues.

Maintenance

Maintenance Schedule

Schedule of inspections, adjustments, and lubrication at specified intervals.

Fuel Filter

Procedure for removing and replacing the fuel filter.

Ignition System

Information on ignition system timing and components.

Valve Clearance

Procedure for inspecting and adjusting valve clearance.

Fuel System

Service Information

General information regarding fuel system safety and component handling.

Troubleshooting

Troubleshooting guide for common fuel system issues.

Carburetor Removal

Step-by-step instructions for removing the carburetors.

Float Chamber

Procedure for removing and measuring the float level.

Engine Removal;Installation

Engine Removal

Step-by-step instructions for removing the engine from the motorcycle.

Engine Installation

Step-by-step instructions for installing the engine into the motorcycle.

Cooling System

Specifications

Specifications for radiator cap relief pressure, freezing point, and coolant capacity.

Troubleshooting

Troubleshooting guide for cooling system issues like overheating or leaks.

Thermostat

Procedure for removing, inspecting, and installing the thermostat.

Radiator;Cooling Fan

Procedures for removing, disassembling, and installing the radiator and cooling fan.

Clutch

Troubleshooting

Common clutch problems and their possible causes.

Clutch Fluid Replacement;Air Bleeding

Procedure for replacing and bleeding the clutch hydraulic system.

Clutch Master Cylinder

Inspection and assembly of the clutch master cylinder.

Clutch Disassembly

Steps for disassembling the clutch assembly, including plates and discs.

Gearshift Linkage

Troubleshooting

Troubleshooting guide for shifting problems.

Gearshift Linkage Removal

Step-by-step instructions for removing the gearshift linkage.

Gearshift Linkage Installation

Step-by-step instructions for installing the gearshift linkage.

Alternator

Torque Value

Torque specification for the alternator rotor/flywheel bolt.

Flywheel Removal

Procedure for removing the alternator flywheel.

Stator Installation

Procedure for installing the alternator stator.

Cylinder Head;Valve

Specifications

Specifications for compression pressure, camshaft, valve, and rocker arm measurements.

Torque Values

Torque specifications for cylinder head and related components.

Troubleshooting

Troubleshooting guide for engine top-end problems.

Camshaft Installation

Procedure for installing the camshafts.

Crankcase

Torque Values

Torque values for crankcase bolts.

Crankcase Disassembly

Step-by-step instructions for disassembling the crankcase.

Crankcase Assembly

Step-by-step instructions for assembling the crankcase.

Crankshaft;Piston

Specifications

Specifications for crankshaft, cylinder, piston, and cam chain measurements.

Troubleshooting

Troubleshooting guide for crankshaft, piston, and rod issues.

Piston;Piston Ring Inspection

Measuring piston ring-to-groove clearance and inspecting piston.

Crankshaft Installation

Procedure for installing the crankshaft and cam chain.

Transmission

Specifications

Specifications for transmission backlash, gear I.D., bushings, and fork shaft dimensions.

Torque Values

Torque values for output gear case and related components.

Troubleshooting

Troubleshooting guide for transmission shifting and gear engagement problems.

Countershaft Bearing Replacement

Procedure for replacing the countershaft bearing.

Drive Train

Specifications

Specifications for final gear oil, backlash, and damper case oil.

Torque Values

Torque values for pinion bearing retainer, nut, and gear case bolts.

Final Drive Removal

Procedure for removing the final drive case and drive shaft.

Backlash Inspection

How to measure gear backlash and adjust shims.

Front Wheel;Suspension

Specifications

Specifications for axle, wheel, and fork measurements.

Torque Values

Torque values for handlebar, caliper, axle, and fork components.

Troubleshooting

Troubleshooting guide for steering, wheel, and suspension issues.

Front Wheel

Procedure for removing and disassembling the front wheel.

Front Forks

Procedure for removing and disassembling the front forks.

Rear Wheel;Suspension

Specifications

Specifications for axle, wheel, bearings, and shock absorber measurements.

Torque Values

Torque values for rear axle, swingarm, and shock absorber components.

Troubleshooting

Troubleshooting guide for rear wheel and suspension issues.

Rear Wheel Removal

Procedure for removing the rear wheel.

Shock Absorber Removal

Procedure for removing the rear shock absorber.

Hydraulic Brakes

Specifications

Specifications for brake disc thickness, runout, and master cylinder/caliper dimensions.

Torque Values

Torque values for brake hose bolts, caliper, and master cylinder.

Troubleshooting

Troubleshooting guide for brake lever, pedal, grab, chatter, and drag issues.

Brake Fluid Replacement;Air Bleeding

Procedure for replacing and bleeding the hydraulic brake system.

Brake Pad;Disc

Procedures for replacing front and rear brake pads and checking disc thickness/warpage.

Battery;Charging System

Service Information

General information on battery maintenance and charging.

Troubleshooting

Troubleshooting guide for power and charging system issues.

Battery

Procedure for removing, testing specific gravity, and charging the battery.

Ignition System

Service Information

General information about the transistorized ignition system.

Troubleshooting

Troubleshooting guide for ignition system faults.

Ignition Coil

Procedure for removing and testing ignition coils.

Transistorized Ignition System

Testing the pulse generator and replacing pulse generators.

Electric Starter

Service Information

General information on the electric starter system.

Troubleshooting

Troubleshooting guide for starter motor issues.

Starter Motor Removal

Procedure for removing the starter motor.

Brush Inspection

Inspecting starter motor brushes and spring tension.

Switches

Service Information

General information on electrical switches and color codes.

Brake Light Switch

Procedure for checking the brake light switches.

Handlebar Switches

Continuity tests for handlebar switches like headlight, turn signal, and horn.

Ignition Switch

Procedure for removing, installing, and checking the ignition switch.

Wiring Diagram

Technical Features

One-Way Clutch System

Explanation of the one-way clutch system construction and operation.

Optical-Fiber Anti-Theft Device

Description and function of the optical fiber anti-theft device.

Troubleshooting

Engine Does Not Start or Is Hard to Start

Guide for diagnosing engine starting problems.

Engine Lacks Power

Guide for diagnosing and resolving engine power loss issues.

Poor Performance at Low and Idle Speeds

Troubleshooting guide for poor performance at low speeds.

Poor Handling

Troubleshooting guide for handling issues like steering or wheel wobbling.

Honda V65 MAGNA Specifications

General IconGeneral
Displacement1098 cc
Bore x Stroke79.5 mm x 55.3 mm
Compression Ratio10.5:1
Transmission5-speed
Final DriveShaft
Front SuspensionAir-assisted telescopic fork
Front BrakesDual hydraulic discs
Rear BrakesSingle hydraulic disc
Front Tire110/90-18
Rear Tire140/90-16
Fuel Capacity4.5 gallons
Wheelbase62.8 inches
Engine Type90° V4, DOHC
Cooling SystemLiquid
IgnitionDigital transistorized
Horsepower116 hp
Rear SuspensionDual shocks

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