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Metropolitan CHF50S
Honda Metropolitan CHF50S User Manual
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21-
7
317
319
Table of Contents
A few Words about Safety
2
Service Information
2
For Your Safety
2
Important Safety Precautions
2
How to Use this Manual
3
Contents
3
Troubleshooting
3
Symbols
4
General Information
5
Service Rules
6
Model Identification
6
Serial Numbers
7
Labels
7
General Specifications
9
Lubrication System Specifications
10
Fuel System Specifications (’02 - ’05 Model)
10
Fuel System Specifications (after ’05 Model)
10
Cooling System Specifications
10
Cylinder Head/Valves Specifications
11
Kickstarter/Drive Pulley/Driven Pulley/Clutch Specifications
11
Final Reduction Specifications
11
Crankshaft/Piston/Cylinder Specifications
12
Front Wheel/Brakes/Suspension/Steering Specifications
12
Rear Wheel/Brake/Suspension Specifications
12
Battery/Charging System Specifications
13
Ignition System Specifications
13
Lights/Meters/Switches Specifications
13
Standard Torque Values
14
Engine & Frame Torque Values
14
Lubrication & Seal Points
16
Cable & Harness Routing ('02 - '05 Model)
18
Cable & Harness Routing (after '05 Model)
29
Emission Control Systems
40
Source of Emissions
40
Crankcase Emission Control System
40
Exhaust Emission Control System ('02 - '05 Model)
41
Secondary Air Supply System
41
Exhaust Emission Control System (after '05 Model)
42
Noise Emission Control System
42
Fuel Permeation Emission Control System (after '07)
42
Frame/Body Panels/Exhaust Systems
43
Body Panel Locations
44
Body Panel Removal Chart
44
General
45
Troubleshooting
45
Trim Clips
46
Front Cover
46
Front Fender
47
Seat
47
Luggage Box
48
Body Cover
49
Side Cover
50
Step Floor
51
Leg Shield
51
Lower Cover
52
Rear Fender
53
Front Meter Cover
54
Muffler
55
Muffler Protector
55
Maintenance
57
Maintenance Schedule
59
Fuel Line
60
Throttle Operation
60
Air Cleaner
61
Crankcase Breather
62
Spark Plug
62
Valve Clearance
64
Engine Oil
66
Engine Oil Strainer Screen
67
Engine Idle Speed
68
Radiator Coolant
69
Cooling System
69
Secondary Air Supply System: ('02 - '05 Model)
70
Secondary Air Supply System: (after '05 Model)
71
Brake Shoes Wear
71
Brake System
72
Brake Lock Operation
74
Headlight Aim
74
Suspension
75
Nuts, Bolts, Fasteners
76
Wheels/Tires
76
Steering Head Bearings
76
Lubrication System
77
Lubrication System Diagram
78
Oil Pump
80
Fuel System
87
Component Location: ('02 - '05 Model)
88
Component Location: (after '05 Model)
89
Fuel System
90
Service Information
90
Torque Values
90
Air Cleaner Housing: ('02 - '05 Model)
92
Air Cleaner Housing: (after '05 Model)
93
Carburetor Removal
94
Carburetor Disassembly
96
Starting Enrichment (SE) Valve
96
Vacuum Chamber
97
Float Chamber
98
Carburetor Assembly
99
Carburetor Cleaning
99
Carburetor Installation
102
Pilot Screw Adjustment: ('02 - '05 Model)
104
Pilot Screw Adjustment: (after '05 Model)
105
High Altitude Adjustment (after '05 Model)
106
Pair Control Valve Removal/Installation ('02 - '05 Model Only)
109
Pair Check Valve Inspection
109
PCV Control Solenoid Valve/Pcv Reed Valve (after '05 Model)
110
Cooling System
115
System Flow Pattern
116
Coolant System Testing
119
Coolant (Hydrometer Test)
119
Coolant Specific Gravity Chart
119
Coolant Replacement
120
Radiator Cap/System Pressure Inspection
120
Water Pump/Thermostat
123
Thermostat Inspection
124
Installation
125
Radiator
127
Radiator Reserve Tank
129
Engine Removal/Installation
131
Component Location: ('02-'05 Model)
132
Component Location: (after '05 Model)
133
Engine Removal
135
Engine Installation
138
Cylinder Head/Valves
141
Component Location
142
Tools
144
Cylinder Compression Test
146
Cylinder Head Cover Removal
146
Camshaft/Rocker Arm Removal
147
Cylinder Head Removal
150
Cylinder Head Disassembly
151
Valve Guide Replacement
153
Valve Seat Inspection/Refacing
154
Valve Seat Refacing
155
Cylinder Head Assembly
157
Cylinder Head Installation
158
Camshaft/Rocker Arm Installation
159
Cylinder Head Cover Installation
162
Kickstarter/Drive Pulley/Driven Pulley/Clutch
163
Belt Case Cover
167
Kickstarter
168
Drive Pulley
171
Clutch/Driven Pulley
174
Final Reduction
183
Final Reduction Oil
187
Final Reduction Disassembly
187
Driveshaft Removal
188
Bearing Replacement
190
Final Reduction Assembly
191
Alternator/Starter
195
Crankshaft/Piston/Cylinder
201
Crankcase Separation
205
Crankshaft/Piston
205
Crankshaft Inspection
206
Piston/Cylinder Inspection
208
Piston Installation
210
Crankcase Assembly
211
Front Wheel/Brake/Suspension/Steering
213
Front Wheel
218
Front Brake
221
Handlebar
229
Equalizer
232
Steering Stem
233
Bearing Replacement
234
Rear Wheel/Brake/Suspension
239
Rear Wheel
242
Rear Brake
243
Rear Shock Absorber
246
Battery/Charging System
249
System Diagram
250
Battery
254
Charging System Inspection
255
Battery Testing
255
Battery Charging (U.S.A. Only)
255
Current Leakage Test
255
Alternator Charging Coil
256
Charging Voltage Inspection
256
Engine Control Module (ECM)
257
Ignition Switch Circuit Inspection
258
Main Relay
259
Ignition System
263
Ignition System Inspection
267
Ignition Coil Primary Peak Voltage
267
Ignition Pulse Generator Peak Voltage
268
Ignition Coil
269
Ignition System
269
Ignition Timing
270
Throttle Position Sensor
270
Data Reset
272
Electric Starter
273
Starter Relay
278
Relay Circuit Inspection
278
Engine Control Module (ECM)
279
Starter Switch Circuit Inspection
279
Angle Sensor Circuit Inspection
279
Lights/Meters/Switches
281
Headlight
284
Headlight Bulb Replacement
284
Turn Signal Light
285
Bulb Replacement
285
Brake/Tail Light
287
License Light
288
Turn Signal Indicator
289
Speedometer
289
Fuel Gauge/Fuel Level Sensor
292
Fuel Level Sensor Inspection
293
Coolant Temperature Indicator/Ect Sensor
294
Fuel Pump
296
ECT Sensor Inspection
296
Ignition Switch
299
Handlebar Switches
299
Left Handlebar Switch
300
Brake Light Switch
300
Horn
301
Wiring Diagrams
303
Standard ('02 - '05 Model)
304
P-Type ('02 - '05 Model)
305
Aftr '05 Model
306
Technical Features
308
Magnetic-Coupling Water Pump
309
Brushless Alternator/Starter
310
Troubleshooting
312
Engine Does Not Start or Is Hard to Start
313
Engine Lacks Power
314
Poor Performance at Low and Idle Speed
316
Poor Performance at High Speed
317
Poor Handling
318
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Honda Metropolitan CHF50S Specifications
General
Brand
Honda
Model
Metropolitan CHF50S
Category
Scooter
Language
English
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