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Honda RS150R 2016 User Manual

Honda RS150R 2016
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Honda RS150R 2016 Specifications

General IconGeneral
Displacement149.16 cc
Bore x Stroke57.3 mm x 57.8 mm
Compression Ratio11.3:1
Transmission6-Speed
Fuel SystemPGM-FI (Programmed Fuel Injection)
Front SuspensionTelescopic fork
Front BrakeHydraulic disc
Rear BrakeHydraulic disc
Fuel Tank Capacity4.5 liters
Seat Height764 mm
Max Torque13.5 Nm @ 6, 500 rpm
Ignition SystemFull Transistorized
StarterElectric
Final DriveChain
Front Tire90/80-17
Rear Tire120/70-17
Max Power11.5 kW (15.6 PS) @ 9, 000 rpm

Summary

Welcome and Motorcycle Introduction

Understanding Motorcycle Safety

Safety Guidelines

Provides fundamental safety rules for operating the motorcycle, covering pre-ride checks and general advice.

Safety Precautions

Lists key safety precautions for riding, including protective apparel and passenger safety.

Riding Precautions

Details essential precautions for safe riding practices like braking, parking, and riding conditions.

Accessories and Modifications

Advises on the safe use of accessories and modifications to maintain safety.

Motorcycle Loading Guidelines

Provides guidance on proper loading to maintain motorcycle stability and handling.

Detailed Safety Guidelines

Always Wear Appropriate Protective Gear

Emphasizes the importance of helmets, eye protection, and high-visibility clothing.

Pre-Ride Safety Checks

Outlines essential checks before starting the engine for safe operation.

Riding Practice and Familiarization

Recommends practice for new riders and familiarity with the bike's handling.

Ride Defensively

Advice on being aware of other traffic and potential hazards for safe riding.

Enhance Rider Visibility

Tips to make yourself more visible to other road users, especially at night.

Ride Within Personal Limits

Guidance on riding according to personal abilities and prevailing conditions.

Avoid Riding Under the Influence

Strongly advises against drinking and riding for safety.

Maintain Motorcycle in Safe Condition

Highlights the importance of regular maintenance for safe operation.

Actions After a Crash

Steps to take if involved in a motorcycle accident for personal safety.

Carbon Monoxide Hazard Awareness

Warns about the dangers of carbon monoxide from exhaust fumes in enclosed areas.

Safety Precautions: Protective Apparel

Essential Protective Clothing Requirements

Details requirements for helmets, gloves, boots, and protective apparel.

Riding Precautions: Operation and Conditions

Running-in Period Guidelines

Recommendations for the first 500 km of motorcycle operation for reliability.

Brake Operation and Safety

Guidelines for safe and effective brake usage, including downshifting.

Engine Braking Technique

Explains how to use engine braking for slowing down, especially on slopes.

Riding in Wet or Rainy Conditions

Advises on extra caution needed in wet weather for braking and traction.

Proper Motorcycle Parking

Instructions for parking safely on various surfaces and securing the motorcycle.

Using Side Stand and Centre Stand

Guidance on deploying the side and centre stands correctly.

Refuelling and Fuel Guidelines

Recommendations for safe and proper refuelling practices and fuel types.

Accessories and Modifications Warnings

Warning on Improper Modifications

Warns against unauthorized accessories and modifications that can cause crashes.

Motorcycle Loading and Stability

Impact of Extra Weight on Handling

Explains how load affects motorcycle handling, braking, and stability.

Secure Luggage Tying Instructions

Instructions for securely and evenly balancing luggage for safe riding.

Parts Location: Engine and Front Components

Engine and Front Component Identification

Identifies key engine parts and front controls like levers and reservoirs.

Parts Location: Chassis and Rider Controls

Chassis, Rider Controls, and Storage Identification

Locates major chassis parts, rider controls, and storage compartments.

Motorcycle Instruments Overview

Tachometer and Red Zone Explanation

Details the tachometer function, its readings, and the red zone warning.

Instrument Display Check Procedure

Instructions for verifying instrument display functionality when ignition is on.

SEL Button Functionality

Explains the use of the SEL button for switching between odometer and tripmeter.

Instrument Panel Details

Speedometer and Gear Position Indicator

Describes the speedometer readings and how gear position is displayed.

Odometer, Tripmeter, and Fuel Gauge

Explains the function of odometers, tripmeters, and the fuel gauge indicators.

Indicator Lights Explained

Beam and Signal Indicator Lights

Details high beam, left/right turn signal, and neutral indicators.

High Coolant Temperature Indicator

Explains the function and warning conditions of the high coolant temperature indicator.

PGM-FI Malfunction Indicator Lamp

Describes the PGM-FI system malfunction indicator light and actions to take.

Motorcycle Switches and Controls

Ignition, Start, and Horn Switches

Operation of the ignition switch, start button, and horn button.

Turn Signal and Headlight Dimmer Switches

Functionality of turn signal and headlight dimmer controls.

Ignition Switch Operation Details

Ignition Switch Functions

Explains turning the electrical system on/off and locking the steering.

Steering Lock Mechanism

Locking and Unlocking the Steering

Step-by-step guide to locking and unlocking the motorcycle's steering for theft prevention.

Ignition Switch Shutter Operation

Operating the Ignition Switch Shutter

Instructions for closing the ignition switch shutter manually or automatically.

Starting the Engine Procedures

Starting with the Electric Start Button

Procedure for starting the engine using the electric start button.

Starting with the Kickstarter

Procedure for starting the engine using the kickstarter.

Gear Shifting System

Understanding the Shift Pattern

Describes the motorcycle's 6-speed, one-down, five-up gear shift pattern.

Refuelling Process

Opening the Fuel Fill Cap

Step-by-step guide to opening the fuel tank cap for refuelling.

Closing the Fuel Fill Cap Safely

Instructions for securely closing the fuel tank cap after refuelling.

Storage Equipment Usage

Operating the Seat Lock

Instructions for opening and closing the seat using the ignition key.

Using Helmet Holders

Location and use of helmet holders found under the seat.

Storage: Document Bag and Tool Kit

Document Bag and Tool Kit Location

Details the storage location of the owner's manual, documents, and tool kit.

Importance of Motorcycle Maintenance

Pre-ride Inspection Essentials

Highlights the necessity of pre-ride checks for safety and preventing breakdowns.

Maintenance Schedule Overview

Understanding the Maintenance Schedule

Explains the purpose and importance of the maintenance schedule for performance.

Maintenance Fundamentals: Fluids and Components

Selecting the Correct Engine Oil

Guidance on choosing and verifying engine oil specifications based on standards.

Brake Fluid and Drive Chain Maintenance

Information on recommended brake fluid type and drive chain inspection.

Chain Lubrication and Coolant

Procedures for cleaning, lubricating the chain, and recommended coolant use.

Tyre Inspection and Maintenance

Checking Tyre Air Pressure

Instructions for checking and maintaining proper tyre air pressure for safety.

Inspecting Tyres for Damage and Wear

Guidance on checking tyres for cuts, cracks, and abnormal wear patterns.

Inspecting Tyre Tread Depth

Details on checking tread wear indicators and minimum depth for safe riding.

Air Cleaner Maintenance Recommendations

Air Cleaner Service Guidelines

Advises servicing the air cleaner by a dealer due to its specific viscous type.

Tool Kit Contents and Usage

Included Tools for Roadside Repairs

Lists the tools provided in the kit for minor repairs and adjustments.

Removing and Installing Body Components

Battery Removal and Installation Steps

Detailed procedure for removing and installing the motorcycle battery.

Centre Lower Cowl Removal and Installation

Steps for removing and reinstalling the centre lower cowl assembly.

Clip Removal and Installation

Instructions for removing and installing various types of clips.

Right Cowl Removal and Installation

Procedure for removing and reinstalling the right side cowl.

Harness Band Clip Removal and Installation

How to remove and install the harness band clip securely.

Right Side Cover Removal and Installation

Steps for removing and reinstalling the right side cover.

Spark Plug Maintenance

Checking and Replacing the Spark Plug

Guide to inspecting, cleaning, and replacing the spark plug.

Engine Oil Management

Checking Engine Oil Level

Procedure for checking the engine oil level using the dipstick.

Adding Engine Oil

Instructions on how to add engine oil if the level is low.

Changing Engine Oil

Steps for draining and refilling the engine oil with proper torque.

Coolant System Maintenance

Checking and Adding Coolant

Procedure for checking coolant level in the reserve tank and adding fluid.

Changing Coolant Procedure

Recommendations for changing the coolant, often requiring dealer service.

Brake System Checks and Adjustments

Checking Brake Fluid Level

Guide to checking front and rear brake fluid reservoirs for proper levels.

Inspecting Brake Pads for Wear

How to check brake pad wear indicators for timely replacement.

Adjusting the Brakelight Switch

Procedure for adjusting the brakelight switch timing for safety.

Side Stand Operation and Maintenance

Checking the Side Stand Functionality

Ensuring the side stand operates smoothly and checking the spring tension.

Drive Chain Maintenance

Inspecting Drive Chain Slack

How to check and measure the correct drive chain slack.

Adjusting Drive Chain Slack

Step-by-step guide to adjusting the drive chain tension and alignment.

Checking Drive Chain Wear

Identifying excessive wear and determining when the chain needs replacement.

Clutch Lever Adjustment

Checking Clutch Lever Freeplay

How to measure and check the freeplay of the clutch lever for proper engagement.

Adjusting Clutch Lever Freeplay

Procedure for adjusting the clutch lever freeplay for smooth operation.

Throttle Control Check

Checking Throttle Operation and Freeplay

Ensuring smooth throttle rotation and correct freeplay for control.

Crankcase Breather Cleaning

Cleaning the Crankcase Breather System

Procedure for cleaning the crankcase breather tube and draining deposits.

Other Adjustments: Headlight Aim

Adjusting the Headlight Vertical Aim

How to adjust the headlight's vertical aim for proper alignment and road visibility.

Troubleshooting Common Issues

Engine Starting Problems

Addresses issues when the engine will not start, covering starter and fuel.

Overheating and Coolant Warnings

Diagnosing overheating issues indicated by the coolant temperature light.

Warning Indicator Lights

Explains PGM-FI and other warning indicators on the dashboard.

Tyre Puncture and Wheel Removal

Covers tyre punctures, emergency repairs, and wheel removal procedures.

Electrical System Troubles

Addresses battery issues, burnt-out bulbs, and blown fuses.

Engine Starting Issues Troubleshooting

Starter Operates, Engine Does Not Start

Troubleshooting steps when the starter motor works but the engine fails to start.

Starter Motor Not Operating

Troubleshooting steps when the starter motor does not engage.

Overheating Diagnosis and Resolution

Identifying Overheating Symptoms

Recognizing signs of overheating and performing initial checks.

Warning Indicator System Information

PGM-FI Malfunction Indicator Lamp

Action to take if the PGM-FI indicator light comes on while riding.

Fuel Gauge Malfunctions

Interpreting Fuel Gauge Failure Indications

Explains how fuel gauge errors are displayed and recommends dealer service.

Tyre Puncture Procedures

Emergency Tyre Repair Kit Usage

Guidelines for using a temporary tyre repair kit for minor punctures.

Removing and Installing Motorcycle Wheels

General procedures for removing and installing front and rear wheels.

Front Wheel Removal and Installation

Front Wheel Removal Steps

Step-by-step instructions for removing the front wheel assembly.

Front Wheel Installation Steps

Step-by-step instructions for installing the front wheel assembly correctly.

Rear Wheel Removal and Installation

Rear Wheel Removal Steps

Step-by-step instructions for removing the rear wheel assembly.

Rear Wheel Installation Steps

Step-by-step instructions for installing the rear wheel assembly correctly.

Electrical System Troubleshooting

Addressing a Dead Battery

Guidance on charging a dead motorcycle battery using appropriate chargers.

Replacing Burned-out Light Bulbs

Procedures for replacing various motorcycle light bulbs.

Dealing with Blown Fuses

Steps for inspecting and replacing blown fuses in the fuse box.

Bulb Replacement Procedures

Headlight and Brakelight Bulb Replacement

Instructions for replacing headlight and brakelight/taillight bulbs.

Turn Signal Bulb Replacement

Procedure for replacing front and rear turn signal bulbs.

Position and License Plate Light Bulb Replacement

How to replace position and license plate light bulbs.

Unstable Engine Operation Troubleshooting

Troubleshooting Intermittent Engine Issues

Addresses unstable engine operation possibly due to fuel pump filter clogging.

Motorcycle Information Resources

Keys and Ignition System Information

Information on ignition keys, ignition switch, and related systems.

Instruments, Controls, and Features Overview

Overview of the instrument panel, controls, and other motorcycle features.

Motorcycle Care and Upkeep Guidelines

Guidelines for cleaning, washing, and general care of the motorcycle.

Storage and Transportation Advice

Advice on storing and transporting the motorcycle safely.

Environmental Responsibility Guidelines

Information on responsible cleaning and waste disposal for environmental protection.

Serial Numbers and Identification

Details on locating and recording frame and engine serial numbers.

Fuel Guidelines and Recommendations

Information on using appropriate fuels, including alcohol blends.

Catalytic Converter Protection Advice

Advice on maintaining the catalytic converter for optimal performance.

Key Management and Security

Ignition Key Information and Duplication

Guidance on recording key numbers, storing spare keys, and obtaining duplicates.

Instruments, Controls, and Features Explained

Ignition Switch and Related Systems

Details on ignition switch operation and the ignition cut-off system.

Odometer, Tripmeter, and Document Bag

Functions of the odometer, tripmeter, and the location of the document bag.

Indicator Lights and Headlight Operation

Explanation of high beam and headlight indicator behavior.

Motorcycle Care and Washing Procedures

Washing Procedures for Longevity

Step-by-step guide to washing the motorcycle correctly to ensure its life.

Washing Precautions and Best Practices

Precautions for Washing Components

Advice on avoiding water damage to air cleaner, muffler, and electrical parts.

Material Care Guidelines

Caring for Aluminium and Painted Panels

Instructions for cleaning aluminium components and painted panels to prevent scratches.

Exhaust Pipe and Muffler Cleaning

Guidance on cleaning painted exhaust pipes and mufflers using neutral detergents.

Storing Your Motorcycle

Guidelines for Extended Storage

Steps for preparing the motorcycle for long-term storage, including battery care.

Transporting Your Motorcycle Safely

Recommended Transportation Methods

Advice on using trailers and tie-down straps for secure motorcycle transport.

Environmental Considerations

Choosing Environmentally Friendly Cleaners

Recommends biodegradable detergents and avoids CFCs for ozone layer protection.

Proper Waste Disposal and Recycling

Guidance on recycling hazardous wastes like oil and solvents to protect the environment.

Motorcycle Identification: Serial Numbers

Locating Frame and Engine Serial Numbers

Instructions for finding and recording motorcycle serial numbers for registration.

Fuel Guidelines and Recommendations

Using Fuels Containing Alcohol

Information on using ethanol blends and potential risks to the fuel system.

Catalytic Converter Protection

Protecting the Catalytic Converter

Advice on using unleaded fuel and maintaining engine condition for converter health.

Motorcycle Specifications

Main Component Specifications

Lists key dimensions, weight, capacity, and engine specifications.

Service Data and Specifications

Details on tyre size, pressure, spark plugs, oils, and fluids.

Bulbs, Fuses, and Torque Specifications

Information on bulb types, fuse ratings, and torque values for maintenance.

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