Honda z50a User Manual

FOREWORD
This Shop Manual is a servicing guide for the Z 50A.
Many photographs and illustrations were used to provide the serviceman with
clear and easy understanding..
To ensure proper servicing, the special tools must
be used and all repairs made to the specified tolerances.
HONDA MOTOR CO.. LTD.

Honda z50a Specifications

General

Front Brake	Drum
Rear Brake	Drum
Fuel System	Carburetor
Starter	Kick
Final Drive	Chain
Bore x Stroke	39.0 mm x 41.4 mm
Front Suspension	Telescopic fork
Rear Suspension	Swingarm

Summary

Z50A Specification Table

Engine

Engine Removal Procedure

Step-by-step guide for safely removing the engine from the motorcycle frame.

Engine Installation Procedure

Procedure for reinstalling the engine into the motorcycle frame.

Lubrication and Oil Pump System

Piston and Piston Rings

Clutch Operation and Components

Troubleshooting Chart

Carburetor Troubleshooting

Common issues with the carburetor, causes, and remedies.

Engine Starting and Performance Issues

Troubleshooting engine starting, poor speed, and powerless conditions.

Engine Noise Troubleshooting

Identifies and addresses various engine noises like tappet, piston, and cam chain noise.

Engine Oil, Clutch, and Gear Shift Issues

Covers high oil consumption, clutch malfunctions, and gear shift operation problems.

Wiring Diagrams