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Hornby CLASS 67 - User Manual

Hornby CLASS 67
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CLASS 67
BO-BO DIESEL ELECTRIC LOCOMOTIVE
Operating and Maintenance Instructions
Hornby Hobbies Limited, Westwood, Margate, Kent CT9 4JX, United Kingdom
4/1242 0806
Printed in China
General
Please read right through these instructions,
particularly the Safety Notes on page 4.
Hornby locomotives are precision built and, if treated
with care, will give many years of good service.
The Hornby Class 67 locomotive is produced to super
detail standard and therefore incorporates delicate,
protruding detail and many small parts. Care should
be taken to avoid damage when handling the model.
This locomotive should not be operated on track curves
of less than 438mm radius, which is Hornby
2nd radius track.
The five-pole electric motor of the locomotive is
designed to be operated from a variable 12 volts,
DC power supply only. This should be obtained by using
a suitable Power Controller operated from the normal
domestic mains electricity supply.
NEVER CONNECT A LOCOMOTIVE DIRECTLY TO
THE MAINS ELECTRICITY SUPPLY.
The locomotive will normally draw a current of between
·2 and ·4 amp depending upon the track configuration and
whether or not gradients are included. There will
be a current surge on starting the locomotive.
Running Hints
If a locomotive ceases to respond normally to the power
controller, or runs badly, check that the following are in
order:
All electrical connections are correctly made and the
wall power socket is switched “ON”.
The power connecting clip is correctly inserted into a
suitable section of track.
All track sections are correctly fitted together and
all fishplates (rail-joiners) are fitting tightly onto
adjoining metal rails.
All locomotive wheels are correctly positioned on the
track rails.
The direction control switch on the train controller is
set to operate in one direction or the other, and not
in the central “OFF” position.
Routine Maintenance
Track Cleaning – In normal use, model railway layouts
will eventually accumulate a blackish deposit on the
running surfaces of the rails, and some of this will be
transferred onto the locomotive’s pick-up wheels.
The 12 volt DC supply is collected from the track
through the wheels on one side of the locomotive and
returned through the wheels on the other side. If the
deposit is allowed to build up, it will have the following
adverse effects:
The driving wheels will not be able to achieve
maximum traction
There will be a reduction in the power reaching the
locomotive motor
It is therefore essential that the track, and wheels, are
kept clean. This can be done by wiping the surfaces with
a clean, non-fluffy cloth. More stubborn deposits can be
removed by using the Hornby Track Cleaning Rubber,
reference R8087, which can be obtained from Hornby
Service Dealers.
Motor – The locomotive is fitted with a sealed, long-
life, 5-pole motor which requires no maintenance.
After a considerable amount of use the motor may
require replacement and this should be carried out by a
Hornby Service Dealer.
Chassis – The locomotive chassis may, from time to
time, pick up fluff, fabric fibres and pet hairs which can
become entangled in the gears and around axles. For
this reason, it is not advisable to run the locomotive on
track which is laid on a carpet. It is important to check
regularly and remove any such debris with the aid of
small tweezers.
Lubrication – Although the locomotive was lubricated
during manufacture, the lubricant can sometimes dry
out in storage. Lubrication should be carried out at
approximately 6-monthly intervals, or every 100 hours
of running. Instructions for carrying out lubrication
procedures are given in section 3 on page 3.
Locomotive Bodywork – The locomotive body is
overall spray painted and the rest of the decoration is
applied by a printed process, not transfers.
Safety Notes
14
www.hornby.com
Television Suppression
Your Hornby locomotive incorporates radio and television interference suppressors. Should interference be
experienced despite these precautions, it may be due to close proximity of the model railway layout to receivers,
aerials, or their “downlines”. In this case, move the layout further away from aerials and receivers.
It is most important that track and wheels be kept absolutely clean.
Spare Parts and Service
Spare parts packs can be obtained from Hornby Service Dealers who are also able to offer a repair service.
12V
This locomotive is not suitable for children under
3 years of age because of small parts which can
present a choking hazard. Some components
have functional sharp edges – handle with care.
This locomotive is intended for indoor use only.
The transformer is not a toy. It is a “Transformer
for Toys”. Before use, check that the transformer
is the correct voltage for your mains electricity
supply. This locomotive is only to be used with
the recommended transformer. The transformer
should be examined regularly for damage to the
casing, plug pins and cables.
In the event of such damage, the set should not
be used until the transformer is replaced with a
new Hornby recommended unit. Never attempt
to open the transformer yourself.
This locomotive must not be connected to more
than the recommended number of power supplies.
The output terminals of the transformer must not be
connected directly, or indirectly, to the output of any
other AC circuit derived from a transformer or mains
power supply.
Before cleaning any part, disconnect the transformer
from the mains electricity supply.
Do not use liquid for cleaning.
Please retain these details for future reference.
IMPORTANT
Only remove the locomotive from the EPS tray by carefully lifting out, using
the finger holes provided.
This locomotive is made to exacting fine scale standards and therefore
necessarily incorporates small, delicate, protruding parts – handle with care.
Before using the model, read through the Operating and Maintenance
Instructions in this leaflet.
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Summary

Safety Notes

General Information

Running Hints

Routine Maintenance

Track Cleaning

Maintain clean running surfaces by wiping rails and wheels with a non-fluffy cloth or Hornby Track Cleaning Rubber (R8087).

Motor Maintenance

The sealed 5-pole motor requires no maintenance. Replacement should be done by a Hornby Service Dealer.

Chassis Cleaning

Check and remove fluff, fabric fibres, or pet hairs from chassis and axles using tweezers.

Lubrication

Lubricate moving parts approximately every 6 months or 100 hours of running.

Accessories

Body Removal and Installation

Lubrication Procedure

Summary

Safety Notes

General Information

Running Hints

Routine Maintenance

Track Cleaning

Maintain clean running surfaces by wiping rails and wheels with a non-fluffy cloth or Hornby Track Cleaning Rubber (R8087).

Motor Maintenance

The sealed 5-pole motor requires no maintenance. Replacement should be done by a Hornby Service Dealer.

Chassis Cleaning

Check and remove fluff, fabric fibres, or pet hairs from chassis and axles using tweezers.

Lubrication

Lubricate moving parts approximately every 6 months or 100 hours of running.

Accessories

Body Removal and Installation

Lubrication Procedure

Overview

This document provides comprehensive operating and maintenance instructions for the Hornby Class 67 Bo-Bo Diesel Electric Locomotive, a precision-built model designed for enthusiasts. It emphasizes careful handling, proper setup, and regular maintenance to ensure many years of good service.

General Overview and Safety

The Hornby Class 67 locomotive is a highly detailed model, produced to a super-detail standard. This means it incorporates delicate, protruding details and many small parts, necessitating careful handling to avoid damage. It is designed for indoor use only and is not suitable for children under 3 years of age due to small parts that present a choking hazard and some components with functional sharp edges.

The locomotive operates on a variable 12-volt DC power supply, which should be obtained from a suitable Power Controller connected to the normal domestic mains electricity supply. It is crucial never to connect the locomotive directly to the mains electricity supply. Before use, users must ensure their transformer is the correct voltage for their mains supply and is a "Transformer for Toys." The transformer should be regularly examined for damage to its casing, plug pins, and cables. If any damage is found, the transformer must be replaced with a new Hornby recommended unit and not used until then. Users should never attempt to open the transformer themselves. The locomotive should not be connected to more than the recommended number of power supplies, and the output terminals of the transformer must not be connected directly or indirectly to the output of any other AC circuit derived from a transformer or mains power supply. Before cleaning any part of the locomotive, the transformer must be disconnected from the mains electricity supply. Liquid should not be used for cleaning. These safety details should be retained for future reference.

The locomotive will typically draw a current of between 2 and 4 amps, depending on the track configuration and whether gradients are included. A current surge will occur when starting the locomotive. For optimal operation, the locomotive should not be operated on track curves of less than 438mm radius, which corresponds to Hornby 2nd radius track.

Accessories and Body Removal

To remove the coupling bar, the locomotive should be held upside down, and the coupling bar gently pushed downwards to disengage, then pulled out. The body of the locomotive can be removed by unclipping it from the sides and easing it off by lifting upwards. When replacing the body, it is important to ensure it is clipped securely back into place. The locomotive is "DCC READY," indicating its compatibility with Digital Command Control systems.

Running Hints

If the locomotive ceases to respond normally to the power controller or runs badly, several checks should be performed:

  • Verify that all electrical connections are correctly made and that the wall power socket is switched "ON."
  • Ensure the power connecting clip is correctly inserted into a suitable section of track.
  • Confirm that all track sections are correctly fitted together and that all fishplates (rail-joiners) are fitting tightly onto adjoining metal rails.
  • Check that all locomotive wheels are correctly positioned on the track rails.
  • Ensure the direction control switch on the train controller is set to operate in one direction or the other, and not in the central "OFF" position.

Maintenance Features

Track Cleaning: In normal use, model railway layouts will accumulate a blackish deposit on the running surfaces of the rails. Some of this deposit will transfer onto the locomotive's pick-up wheels. This deposit, if allowed to build up, can have adverse effects: the driving wheels will not achieve maximum traction, and there will be a reduction in the power reaching the locomotive motor. Therefore, it is essential to keep both the track and wheels clean. This can be done by wiping the surfaces with a clean, non-fluffy cloth. More stubborn deposits can be removed using the Hornby Track Cleaning Rubber, reference R8087, available from Hornby Service Dealers.

Motor: The locomotive is fitted with a sealed, long-life, 5-pole motor that requires no maintenance. After considerable use, the motor may require replacement, which should be carried out by a Hornby Service Dealer.

Chassis: The locomotive chassis may, from time to time, pick up fluff, fabric fibers, and pet hairs, which can become entangled in the gears and around axles. For this reason, it is not advisable to run the locomotive on track laid on a carpet. It is important to check the chassis regularly and remove any such debris with small tweezers.

Lubrication: Although the locomotive is lubricated during manufacture, the lubricant can sometimes dry out in storage. Lubrication should be carried out at approximately 6-monthly intervals, or every 100 hours of running. Only small single drops of light machine oil should be applied to the places indicated in red in Fig.6. This is best achieved by making a simple oil "dropper" as illustrated in Fig.5. A straightened paper clip inserted into a cork can be used with a bottle cap as a container for the oil. A small drop of oil can then be picked up by the dropper and applied precisely. Any excess oil, especially from the locomotive body, should be immediately wiped off. Only moving parts should be lubricated.

Locomotive Bodywork: The locomotive body is overall spray painted, and the rest of the decoration is applied by a printed process, not transfers.

Television Suppression: The Hornby locomotive incorporates radio and television interference suppressors. If interference is experienced despite these precautions, it may be due to the close proximity of the model railway layout to receivers, aerials, or their "downlines." In such cases, moving the layout further away from aerials and receivers is recommended. It is most important that track and wheels are kept absolutely clean.

Spare Parts and Service: Spare parts packs can be obtained from Hornby Service Dealers, who also offer a repair service.

Important Handling Note: Only remove the locomotive from the EPS tray by carefully lifting it out, using the finger holes provided. This locomotive is made to exacting fine scale standards and therefore necessarily incorporates small, delicate, protruding parts – handle with care. Before using the model, users should read through the Operating and Maintenance Instructions in this leaflet.

Hornby CLASS 67 Specifications

General IconGeneral
Class67
FinishPainted
Wheel ConfigurationBo-Bo
TypeLocomotive
ScaleOO
Power SourceElectric
ControlDCC Ready
Featuresdirectional lighting, sprung buffers
EraEra 11 (2016-Present)
DCC TypeDCC Ready
OperatorDB Schenker
DCC StatusDCC Ready

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