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Hougen HMD904 SERIES User Manual

Hougen HMD904 SERIES
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PORTABLE MAGNETIC DRILL
OPERATOR’S MANUAL
COVERS DRILL PART NUMBER 0904201, 0904202, 0904103,
0904203, 0904104 & 0904204
FOR USE WITH “12,000-SERIES” HOUGEN
FOR USE WITH “12,000-SERIESHOUGEN
®
CUTTERS
®
CUTTERS
®
HMD904 SERIES
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Hougen HMD904 SERIES Specifications

General IconGeneral
Speed450 RPM
ModelHMD904
TypeMagnetic Drill
Depth of Cut2" (50mm)
Arbor3/4" (19mm) shank

Summary

HOUGEN Portable Magnetic Drill

Welcome and Specifications

Overview of the drill and its key specifications.

Safety First

General Safety Precautions

Essential safety advice for operating the magnetic drill, including eye protection and handling ejected slugs.

Important Safety Instructions

Work Area, Electrical, and Personal Safety

Guidelines for safe work environment, electrical connections, and operator alertness.

Tool Use, Care, and Service Safety

Instructions on proper tool operation, maintenance, and ensuring qualified service for safety.

Electrical Connections and Specific Safety

Electrical Connections and Cords

Guidance on power sources, plugs, and extension cords to avoid electrical hazards.

Specific Safety Conditions

Precautions for outdoor use, welding areas, circuit breakers, and safety switch indicator light.

Commercial Warranty and Unpacking

Warranty Information

Details of the commercial and industrial limited warranty for the magnetic drill.

Unpacking and Initial Setup

Steps for opening the carton, checking contents, and preparing the drill for initial setup.

Operation of Controls

Control Panel Overview

Explanation of the functions of the Safety Switch, Magnet Switch, and Motor Switches.

Operating Instructions

Drilling Procedure

Step-by-step guide for positioning, securing, and operating the drill for hole making.

Cutter Installation and Fluid Management

Installing Hougen Cutter in Arbor

Detailed instructions for safely installing the Hougen Cutter into the drill's arbor.

Cutting Fluid Reservoir Operation

How to fill the reservoir and test the cutting fluid flow for proper lubrication.

Arbor and Gib Adjustments

Gib Adjustment Procedure

Steps for adjusting the gibs to ensure smooth slide movement and prevent wobble.

Arbor & Front Support Bracket Installation

Instructions for installing the front support bracket and securing the arbor.

Maintenance and Troubleshooting

Periodic Maintenance Schedule

Regular maintenance tasks to ensure smoother operation and longer life of the magnetic drill.

Hints for Smoother Operation

Advice on keeping the cutter and work area clean, using cutting fluid, and feed pressure.

Remedies for Holemaking Problems

Solutions for common problems like magnetic base failure, cutter movement, and motor not running.

Swivel Base Adjustments

Loosening and Tightening Swivel Plate

Steps to loosen and tighten the swivel plate assembly for repositioning the drill base.

Safety Chain and Coolant Bottle

Safety Chain Use

How to attach the safety chain to prevent the drill from falling during power failure.

Coolant Bottle Assembly Components

List of parts for the coolant bottle assembly and how to connect the vinyl tube.

Model 0904201 Breakdown

Parts List for 0904201 230v Mag Base Drill

Detailed list of parts for the 0904201 230v Magnetic Base Drill model.

Model 0904202 Breakdown

Parts List for 0904202 230v with Coolant

Detailed list of parts for the 0904202 230v Magnetic Drill with Coolant.

Swivel Base Model Breakdowns

Parts for 0904103 & 0904203 Swivel Base Models

Parts lists for 0904103 (115v) and 0904203 (230v) Swivel Base models.

Swivel Base & Coolant Model Breakdowns

Parts for 0904104 & 0904204 Swivel Base & Coolant Models

Parts lists for 0904104 (115v) and 0904204 (230v) Swivel Base & Coolant models.

Magnet Assembly Breakdowns

230v Magnet Assembly Breakdown

Detailed breakdown of the 05392 230v Magnet Assembly components.

115v & 230v Swivel Magnet Assembly Breakdowns

Breakdowns for 05648 (115v) and 05894 (230v) Swivel Magnet Assemblies.

Arbor/Front Support Assembly Breakdowns

Non-Swivel Arbor/Front Support Assembly

Breakdown of the 05470 (non-swivel) Arbor & Front Support Bracket Assembly.

Swivel Arbor/Front Support Assembly

Breakdown of the 05733 (swivel) Arbor & Front Support Bracket Assembly.

Coolant Arbor Assembly Breakdowns

Breakdowns for 07155 (non-swivel) and 07156 (swivel) Coolant Arbor Assemblies.

Housing Assembly Breakdown

04540 Housing Assembly Components

Detailed list of parts comprising the 04540 Housing Assembly.

Control Panel Breakdown 115v

115v Panel Assembly Components

List of parts for the 05188 115v Panel Assembly, including switches and wiring.

Control Panel Breakdown 230v

230v Panel Assembly Components

List of parts for the 05290 230v Panel Assembly, including switches and wiring.

Motor Slide Assembly Breakdowns (230v)

230v Motor/Slide Assembly Breakdowns (Non-Swivel)

Part breakdowns for 230v Motor/Slide Assemblies used in 0904201 and 0904202.

230v Motor/Slide Assembly Breakdowns (Swivel)

Part breakdowns for 230v Motor/Slide Assemblies used in 0904203 and 0904204.

Motor Slide Assembly Breakdown (115v)

115v Swivel Motor & Slide Assembly Breakdowns

Part breakdowns for 115v Swivel Motor & Slide Assemblies used in 0904103 and 0904104.

MOTOR PARTS DIAGRAM 115v

115v Motor Component Breakdown

Diagram and list of parts for the 115v motor assembly.

MOTOR PARTS DIAGRAM 230v

230v Motor Component Breakdown

Diagram and list of parts for the 230v motor assembly.

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