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HUGONG POWERTIG 300DPIII User Manual

HUGONG POWERTIG 300DPIII
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1
POWERTIG 300DP
III
WARNING:
Read carefully and understand all ASSEMBLY
AND OPERATION INSTRUCTIONS before
operating. Failure to follow the safety rules and
other basic safety precautions may result in
serious personal injury.
2017VERSION
OWNER’S MANUAL
WELDING AND CUTTING TOTAL SOLUTION
WARNING:
Read carefully and understand all ASSEMBLY
AND OPERATION INSTRUCTIONS before
operating. Failure to follow the safety rules and
other basic safety precautions may result in
serious personal injury.

Questions and Answers:

HUGONG POWERTIG 300DPIII Specifications

General IconGeneral
Output Current Range (TIG)10-300A
Output Voltage Range (DC TIG)10.4-22V
Output Voltage Range (AC TIG)10.4-22V
Rated Output Voltage (TIG)22V
Rated Output Voltage (MMA)30V
Power Factor0.93
Efficiency85%
Protection ClassIP21S
Insulation ClassF
Input Voltage3-phase 380V ±15%, 50/60Hz
Output Current Range (MMA)10 - 250 A
Duty Cycle60% @ 300A
Arc StartingHF
Cooling MethodForced Air

Summary

GENERAL SAFETY RULES

Welding Environment

Ensure a safe welding area, free from flammables and well-ventilated.

Welder Condition

Inspect cables and components for damage and ensure proper operation before use.

Proper Welder Use

Follow instructions, keep off when idle, ensure good ground, and maintain a secure stance.

Danger, Caution, and Warning Areas

Electrical Shock Hazards

Protect against electric shock with dry apparel and insulation from the work piece.

Fumes and Gases

Avoid breathing fumes by working in ventilated areas or using ventilation devices.

UV and IR Arc Rays

Protect eyes and skin from arc rays using proper protective gear.

Fire Hazards

Avoid welding on combustible containers; clear flammables from the work area.

Hot Materials

Prevent burns by not touching hot materials or the TIG gun nozzle until cooled.

Sparks and Debris

Wear protective gear like safety glasses and ear plugs against sparks and flying debris.

Electromagnetic Fields

Keep pacemakers away from the welding area; consult a doctor if needed.

Gas Cylinder Safety

Handle cylinders carefully; secure them upright and away from electrical sources.

Proper Care, Maintenance, and Repair

Welder Use and Care

Do not modify the welder; check for worn parts; store safely away from children.

Technical Specifications

Know Your Welder

Front Panel Layout

Overview of the front panel controls, displays, and indicators for operation.

Displays and Indicators

Understand numerical displays for current, parameters, and status indicator lights.

Status Indicator Lights

Learn the meaning of lights for machine power, heat protection, and voltage status.

Welding Mode Selection

Select welding modes like HFTIG, LIFTTIG, and MMA using the option keys.

MMA Welding

Details on adjusting MMA parameters such as Welding Current, Hot Start, and Arc Force.

TIG Welding Operation

Covers TIG pulse functions, 2T/4T operation, and parameter adjustments.

TIG Parameter Settings

Configure TIG parameters like pre-flow, ignition current, up slope, and base current.

TIG Parameter Save/Load

Methods for saving and loading custom TIG welding parameter settings.

Installation

Power Requirements

Specifies the required 3-phase 400V, 50/60 Hz power supply with a 30A breaker.

Extension Cord Guidelines

Advises against extension cords due to voltage drop; consult electrician if needed.

MMA Connection

Illustrates the correct cable connection method for MMA welding mode.

TIG Connection

Shows the correct cable connection method for TIG welding mode.

Input Connections

Details input power, water, and gas cylinder connections.

Operation

Stick Welding Preparation

Covers joint preparation, ensuring the workpiece surface is clean and free of contaminants.

Ground Clamp

Emphasizes a solid ground connection by cleaning the clamp and workpiece.

Electrode Basics

Explains electrode composition, flux, and the role of current in melting the electrode.

Electrode Selection

Guidance on choosing the right electrode based on metal type, thickness, and position.

Amperage Control

How to set amperage based on electrode type and workpiece thickness for optimal heat.

Welding Techniques

Recommends practicing techniques on scrap metal for good weld appearance and fusion.

Electrode Grip

Proper grip and angle (10-30 degrees) for holding the electrode for good penetration.

Striking the Arc

Method for initiating the welding arc by scratching and maintaining a small gap.

Weld Bead Types

Describes stringer and weave beads formed by different electrode movements.

Welding Positions

Explains flat and horizontal welding positions and electrode angles.

Weld Bead Quality

Criteria for judging a good weld bead, considering speed and arc length.

Finishing Welds

Discusses protective gases, slag formation, and removal methods.

TIG Welding Skill

Tungsten Electrodes

Overview of Thoriated, Zirconated, and Ceriated tungsten electrode types for TIG welding.

Troubleshooting

Diagram and Parts List

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