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HULTDINS SuperSaw 550S - User Manual

HULTDINS SuperSaw 550S
48 pages
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Table of Contents

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Summary

Safety Instructions

Safety Instructions

Describes important safety instructions for Hultdins SuperFell, SuperSaw, and SuperCut attachments.

Welding Safety

Provides safety precautions and steps for performing welding operations on the attachment.

Equipment Modification Guidelines

Outlines restrictions on modifying the equipment without manufacturer consent and using non-original parts.

System Overview

SuperSaw 550 S Main Parts

Identifies and lists the main replaceable parts of the SuperSaw 550S unit.

Product Description

SuperSaw 550 S Application

Describes the SuperSaw 550S grapple saw, its typical mounting, and intended use for timber.

SuperSaw 550 S Labeling

Explains the labeling details on the SuperSaw 550S, including product, serial, and warning signs.

Technical Data

SuperSaw 550 S;TL Specifications

Provides detailed technical specifications for the SuperSaw 550S/TL, including dimensions and operating pressures.

Torque and Wrench Sizes

Lists torque specifications and required wrench sizes for various fasteners used on the unit.

Grease and Lubrication Details

Specifies the recommended grease type, thread sealant, and greasing intervals for the unit.

SuperSaw 550 S;SG Specifications

Provides detailed technical specifications for the SuperSaw 550S/SG, including dimensions and operating pressures.

Special Tools for Servicing

Lists essential special tools required for the maintenance and servicing of the SuperSaw 550S.

Standard Tools Required

Lists standard wrenches and Allen keys needed for servicing, which are not supplied with the unit.

Hydraulic Diagram: SuperSaw 550 S;TL

Presents the hydraulic system diagram for the SuperSaw 550S/TL model with a component legend.

Hydraulic Diagram: SuperSaw 550 S;SG

Presents the hydraulic system diagram for the SuperSaw 550S/SG model with a component legend.

Functional Description

Saw Activated Chain Tensioning

Explains how the chain tensioning system operates automatically during sawing using hydraulic pressure.

Pressure Line Feed Out System

Describes the hydraulic system responsible for feeding the saw bar out during operation.

Lubrication System Operation

Details the automatic lubrication system that supplies oil to the saw chain during sawing.

Assembly and Disassembly

Installing SuperSaw 550 S on TL Grapples

Provides step-by-step instructions for mounting the SuperSaw 550S onto TL grapples, including hydraulic connections.

Installing SuperSaw 550 S on SG Grapples

Details the process of installing the SuperSaw 550S onto SG grapples, involving rotator bracket and hydraulic adaptors.

Adjusting Chain Tension Pressure

Guides on how to accurately adjust the chain tension pressure using a gauge and regulating valve.

Adjusting Saw Bar Feed Out Pressure

Explains the procedure for setting the correct feed out pressure for the saw bar for optimal cutting performance.

Adjusting Saw Bar Retraction

Describes how to adjust the saw bar retraction speed by managing the air pressure in the air tank.

Charging the Air Tank

Provides instructions for safely charging the unit's air tank to the required pressure range.

Depressurizing the Air Tank

Details the steps for safely releasing air pressure from the unit's air tank.

Replacing the Accumulator

Guides on locating and replacing the accumulator, including necessary disassembly and reassembly steps.

Refilling the Lubrication Oil Tank

Provides instructions for refilling the lubrication oil tank, emphasizing cleanliness and correct oil type.

Bleeding the Chain Tension System

Explains the procedure for bleeding air from the chain tension hydraulic system.

Bleeding the Chain Lubrication System

Details the process for bleeding air from the chain lubrication system to ensure proper oil delivery.

Replacing the Saw Chain

Provides a step-by-step guide for safely replacing the saw chain, including tensioner preparation.

Replacing the Saw Bar

Details the procedure for removing and installing a new saw bar, including loosening and tightening guide screws.

Replacing the Bar Holder

Guides on how to replace the bar holder, including loosening guide screws and adjusting stop screws.

Manual Chain Tensioning Procedure

Explains how to manually tension the saw chain when the automatic system is unavailable.

Replacing Broken Guide Screw

Provides instructions for replacing guide screws, typically when damaged after saw bar issues.

Replacing Piston Seals

Details the process of replacing piston seals, including separating components and using assembly tools.

Replacing Piston Rod Seal

Guides on how to replace the piston rod seal, involving disassembly of the piston and rod.

Testing Check Valve Function

Explains how to test the check valve's integrity by monitoring hydraulic pressure during operation.

Replacing Tension and Lube Oil Hoses

Provides instructions for correctly fitting tension and lubrication oil hoses to prevent damage and ensure proper connection.

Maintenance Instructions

Daily Maintenance Checks

Outlines essential daily checks for the grapple saw, including fasteners, hoses, and leakage.

250-Hour Maintenance Schedule

Details the required checks and inspections for the unit every 250 hours of operation.

Annual Maintenance Tasks

Specifies the annual maintenance task of cleaning the filler cap strainer.

Lubrication Procedure and Schedule

Describes the lubrication points, frequency, and recommended grease type for the saw unit.

Fastener and Hose Integrity Checks

Emphasizes checking fastener joints and hydraulic hoses for abnormalities during daily maintenance.

First Month Operation Checks

Recommends weekly tightening of fasteners during the initial month of the unit's operation.

Troubleshooting

SuperSaw 550 S Troubleshooting Guide

Lists common symptoms for the SuperSaw 550S, their probable causes, and recommended corrective actions.

SuperCut Troubleshooting Guide

Lists common symptoms for the SuperCut, their probable causes, and recommended corrective actions.

HULTDINS SuperSaw 550S Specifications

General IconGeneral
BrandHULTDINS
ModelSuperSaw 550S
CategorySaw
LanguageEnglish

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