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2006 SMS 125S
Husqvarna 2006 SMS 125S User Manual
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V
ariante al manuale di officina N°
800094729
V
ariant to the workshop manual N°
800094729
V
ariante au manuel d’atelier N°
800094729
V
ariante zum W
erkstatthandbuch N°
800094729
V
ariante al manual de taller N°
800094729
DUAL PURPOSE
WRE 125/2006-
SM 125S /2006
8000 A7190
MANUALE D’OFFICINA
WORKSHOP MANUAL
MANUEL D’A
TELIER
WERKST
A
TTHANDBUCH
MANUAL DE OFICINA
copertina 30-03-2006 10:33 Pagina 1
http://husqy.forumsactifs.com
2
Table of Contents
Italian
5
Variante al Manuale DI Officina
5
Useful Suggestions
7
General Instructions for Repair Work
7
Product View
11
Table of Contents
12
Generalità
15
General
18
Weights
19
Dimensions MM/In.
19
Moteur
20
Alimentation
20
Graissage
20
Refroidissement
20
Allumage
20
Demarrage
20
Transmission
20
Freins
20
Chassis
20
Suspensions
20
Installation Electrique
21
Poids
21
Motor
22
Speisung
22
Schmierung
22
Anlauf
22
Kraftuebertragung
22
Bremsen
22
Rahmen
22
Räder
22
Reifen
22
Elektrische Anlage
23
Gewichte
23
Dimensionen
23
Nachfuellungen
23
Motor
24
Alimentación
24
Lubricación
24
Encendido
24
Puesta en Marcha
24
Transmision
24
Frenos
24
Bastidor
24
Suspensiones
24
Neumaticos
24
Manutenzione
27
Maintenance
29
Troubles and Remedies
38
Engine
38
Frame, Wheels and Suspension
40
Electrics
41
Registrazioni E Regolazioni
55
Adjustments
56
Setting and Adjustments
58
Change Gear and Main Transmission Lubrication
58
Lubrication Pump Delivery Setting
60
Cooling Liquid Level Control
61
Cooling Liquid Drain and Top up
62
Throttle Control Cable Adjustment
63
Idling Adjustment
64
Clutch Control Lever Adjustment
65
Rear Brake Pedal Position Adjustment
66
Rear Brake Adjustment
67
Chain Tension Adjustment
68
Rear Damper Adjustment
69
Adjustment of Steering Bearing Play
70
Air Filter Cleaning
72
Adjustment of the Electronic Valve Control Cables Tension
74
Compression Ratio Control
76
Handlebar Position Change
78
General Operations
82
Operazioni Generali
83
Saddle Removal
84
Removal of Side Panel
84
English
84
General
84
Removal of the Fuel Tank and Conveyors
85
Removing the Battery
86
Oil Tank Removal
86
Exhaust Silencer and Pipe Removal
88
Rear Subframe Removal
90
Exhaust Valve Control Removal
91
Cooling System Removal
92
Removal of Oil Pump and Clutch Control Cables
93
Engine Removal
94
Engine Disassembly
98
Disassembling the Elements and the Right Side Cover
99
Removal of the Outer Components on the Crankcase Half on Clutch Side
105
Removal of the Covers and Components on Sprocket Side
109
Removal of Intake Valve
112
Thermal Assembly Removal
113
Exhaust Valve Disassembly
115
Separation of Half-Crankcases
116
Engine Overhaul
123
Revision Motor
125
Particulars Cleaning
126
Couplings
127
Cylinder Measurement
128
Piston
129
Cylinder-Piston Assembly
130
Piston Pin
131
Piston Rings
132
Piston Rings-Grooves Play
133
Cylinder-Piston Rings Play
133
Coupling Among Gudgeon, Piston and Connecting Rod End
134
Coupling Among Flywheel Coupling Pin and Connecting Rod Big End
135
Connecting Rod
136
Crankshaft Out-Of-Axis
136
Con.rod Bending
136
Crankshaft
137
Head
138
Checking Straightness of Various Shafts
139
Bearings
140
Roller Bearings Replacement
141
Seal Rings Replacement
141
Lubricating Oil Pump
142
Clutch Assembly
142
Friction Disc Thickness
142
Clutch Housing-Friction Disc Clearance
143
Friction Disc Distortion
143
Clutch Spring
143
Gearbox
144
Gear Selector Fork
145
Fork Sliding End Thickness
145
Fork Driving Pin Diameter
145
Gear Groove Lenght
145
Contro Shaft Groove Width
146
Carburettor Overhauling
146
Adjustment
149
Usage
152
Start
152
Correction Factor of the Main Jet
154
Blade Valve
155
Exhaust Valve
155
Engine Reassembly
157
General Directions
159
Engine Re-Assembly
160
Summary of the Points and General Notes of Reconstruction
161
Reassembly of the Drive Shaft
163
Reassembly of Gear Numbers
164
Reassembly of Cylinder and Piston
170
Timing of the Gears of Main Transmission and Balancing Shaft
173
Clutch Reassembly
174
Reassembly of Right Cover
176
Reassembling the Exhaust Valves
178
Frame, Suspensions and Wheels
183
Frame, Suspensions and Wheels
185
Front Wheel
186
Removing Front Wheel
187
Front Suspension
188
Removing the Front Forks
189
Front Fork Overhauling
191
Oil Replacement
198
Rear Suspension
200
Rear Swinging Fork
201
Progressive Links and Shock Absorber
201
Light Alloy Wheel Hub and Rim
202
Rear Wheel Removal
203
Wheel Rim Axle Bending
204
Axle Out-Of-Track
204
Spoke Nipples
204
Front and Rear Wheel Overhauling
205
Rim Warpage for Front and Rear Wheel
207
Rear Ring Gear
208
Rocking Fork Removal and Overhauling
209
Overhauling the Swinging Arm Pivot Pin
211
Overhauling of the Rocking Lever and of the Rear Suspension Tie Rod
211
Rear Damper Removal
212
Rear Damper Overhauling
213
Brakes
217
Braking System
219
Brake Calipers and Pumps
220
Brake Discs
221
Wear Check and Replacement of Brake Pads
223
Braking System Bleeding
225
Electric System
228
Electric System
229
Wiring Diagram
231
Key to Wiring Diagram
232
Impianto Elettrico
232
Legenda Colore Cavi
233
Cable Colour Coding
233
Electric Ignition Equipment
234
Battery
235
Generator
237
Electronic Device
237
Coil
237
Alternator Checking
238
Rectifier-Regulator
239
Checking the Voltage Regulator
240
Spark Plug
241
Fuses
242
Ignition Timing and Checking
243
Timing Curve
244
Standard Performance
244
Digital Instrument, Warning Lights
245
1-Speed (KMH or MPH)/ODO/RPM
247
2-Speed/H/Rpm
248
3-Speed/Clock/Rpm
248
4-Speed/Trip 1/RPM
249
5-Speed/Stp 1/RPM
250
6-Speed/Avs 1/RPM
251
7-Speed/V Max/Rpm
252
8-Speed/Trip 2/RPM
252
9-TRP 2/Clock/Rpm
253
10-Speed/Rpm
253
Instruction for the Instrument Setting
254
Headlamp, Tail-Lamp
256
Headlamp Adjustment
256
Headlamp Bulbs Replacement
256
Engine Cooling System
261
Checking the Cooling Fluid Level
263
Engine Cooling System
264
Cooling System
265
Engine Cooling System Overhaul
267
Specific Tools
268
Special Tools
269
4
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Husqvarna 2006 SMS 125S Specifications
General
Brand
Husqvarna
Model
2006 SMS 125S
Category
Motorcycle
Language
English
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