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Husqvarna 2011 SMS 630 User Manual

Husqvarna 2011 SMS 630
455 pages
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TE 630 / 2011 I.E.
SMS 630 / 2011 I.E.
Part. N. 8000 H2051 (02-2010)
Workshop Manual

Table of Contents

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Husqvarna 2011 SMS 630 Specifications

General IconGeneral
Displacement600 cc
Bore x Stroke100 x 76.4 mm
Compression Ratio12.4:1
CoolingLiquid
StarterElectric
Transmission6-speed
Final DriveChain
Front Tire120/70-17
Rear BrakeSingle disc, 240 mm
Rear Tire150/60 R17
Seat Height920 mm
Fuel Capacity12 L (3.2 US gallons)
Engine TypeSingle cylinder, 4-stroke

Summary

IMPORTANT NOTICES

USE OF THE MANUAL

Instructions for proper use and understanding of the manual's content.

GENERAL SAFETY RECOMMENDATIONS

Essential safety guidelines for riding and motorcycle maintenance.

GENERAL INFORMATION

ELECTRICAL COMPONENTS LOCATION

Identifies the location of key electrical system components on the motorcycle.

Capacities

Lists the required fluid and oil capacities for various motorcycle systems.

MAINTENANCE

SCHEDULED MAINTENANCE CHART

Details periodic maintenance tasks and their recommended intervals.

TROUBLESHOOTING

ENGINE PROBLEMS

Addresses common issues related to the motorcycle engine's starting, stopping, and noise.

CHASSIS PROBLEMS

Covers troubleshooting for issues related to the motorcycle's frame, steering, suspension, and brakes.

ELECTRICAL SYSTEM PROBLEMS

Addresses common issues within the motorcycle's electrical system, including spark and battery.

SETTINGS AND ADJUSTMENTS

Valve clearance adjustment

Guide for checking and adjusting engine valve clearances for optimal performance.

Suspension adjustment

Instructions for adjusting front and rear suspension settings for different riding conditions.

Fork oil level

Procedure for checking and filling the front fork with the correct oil level.

GENERAL PROCEDURES

Saddle and Panel Removal

Steps to remove the motorcycle seat and side panels for access.

Fuel Tank Removal

Steps for safely removing the motorcycle fuel tank.

Engine removal

Comprehensive procedure for removing the motorcycle engine from the chassis.

ENGINE DISASSEMBLY

Cylinder Head and Valve Removal

Steps to remove the cylinder head, camshafts, and valves.

Clutch System Disassembly

Steps for disassembling the engine clutch components.

Crankcase Disassembly

Procedure for disassembling the engine crankcase.

ENGINE OVERHAUL

Cylinder Head and Valve Procedures

Steps for inspecting and servicing cylinder head and valve components.

Piston and Crankshaft Procedures

Procedures for inspecting and servicing piston and crankshaft components.

Clutch Procedures

Steps for inspecting and servicing clutch components, including plates and springs.

FRONT SUSPENSION

Front fork removal

Step-by-step guide for removing the front fork assembly from the motorcycle.

REAR SUSPENSION

Rear shock absorber removal

Procedure for removing the rear shock absorber from the motorcycle.

Shock absorber damping adjustment

Instructions for adjusting compression and rebound damping on the shock absorber.

Disassembling and servicing the swinging arm

Steps for disassembling and servicing the motorcycle's swinging arm.

BRAKES

Braking system

Overview of the motorcycle's braking system circuits and components.

Checking brake pads for wear / replacing the pads

Guide for inspecting brake pad wear and replacing worn pads.

BLEEDING THE FRONT BRAKING SYSTEM (TE)

Procedure for bleeding air from the front brake system on TE models.

ELECTRICAL SYSTEM

WIRING DIAGRAM

Provides a schematic diagram of the motorcycle's electrical system wiring.

CHARGING SYSTEM

Details the motorcycle's charging system components and function.

STARTING SYSTEM

Covers the inspection and removal of the starter motor.

Electronic ignition system

Explains the electronic ignition system controlled by the ECU.

ENGINE COOLING

Coolant level check

Procedure for checking the engine coolant level and identifying potential issues.

Engine cooling system overhaul (TC)

Guide for inspecting and servicing the engine cooling system components.

HYDRAULICALLY CONTROLLED CLUTCH

Hydraulic clutch system

Overview of the motorcycle's hydraulic clutch system components and operation.

Bleeding the clutch system

Instructions for removing air from the hydraulic clutch system.

OPTIONAL COMPONENTS

OPTIONAL COMPONENTS (TE)

Lists optional parts available for the TE model.

OPTIONAL COMPONENTS (SMS)

Lists optional parts available for the SMS model.

FUEL INJECTION SYSTEM

Fuel pump inspection

Procedure for inspecting the fuel pump's operation and resistance.

SPECIAL TOOLS

TIGHTENING TORQUE FIGURES

CHASSIS AND WHEELS

Front Wheel Servicing

Details front wheel specifications and removal/installation procedures.

Rear Wheel Servicing

Details rear wheel specifications and removal/installation procedures.

Drive Chain and Sprockets Maintenance

Procedure for checking wear on the drive chain and sprockets.

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