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General| Brand | Husqvarna |
|---|---|
| Model | 2011 TE 630 |
| Category | Motorcycle |
| Language | English |
Details on the engine type, cooling, bore, stroke, displacement, and compression ratio.
Identifies the location of ignition system and electrical system components.
Details prerequisites for warranty validity regarding vehicle configuration.
Chart detailing periodic maintenance tasks and service intervals.
Troubleshooting table for common fork problems, their causes, and solutions.
Schedule for general maintenance operations based on usage intensity and terrain type.
Instructions for bleeding air from the fork legs to resolve performance issues.
Procedure for draining the fork oil, requiring the fork leg to be removed.
Steps for disassembling the pumping element and bottom valve of the shock absorber.
Detailed instructions for overhauling and adjusting the cartridge and bottom valve settings.
Covers engine-related problems, their causes, and recommended remedies.
Addresses issues related to the motorcycle chassis, handlebar, and suspension.
Troubleshooting for electrical system issues, including spark plug and starter motor problems.
Troubleshooting specific to the fuel injection system.
Procedure for checking and adjusting valve clearances using a feeler gauge.
Detailed steps for changing the engine oil and replacing the oil filter cartridge.
Guidelines for adjusting suspension settings based on ground conditions.
Instructions for adjusting the rear shock absorber's spring preload for rider sag.
Procedure for adjusting compression and rebound damping on the shock absorber.
Instructions for adjusting rebound and air vent on Marzocchi front forks.
Covers the sequence of component removals necessary before engine extraction.
Steps to remove the camshaft, including ignition cover, stator, and timing gears.
Procedure for removing the cylinder head, including screws and nuts.
Steps for removing rocker arms, shafts, and shims from the cylinder head.
Steps for removing the flywheel, including the nut, washer, and rotor.
Steps for disassembling the clutch, including springs, pressure plate, and hub.
Steps for disassembling the crankcase, crankshaft, and countershaft.
Steps for disassembling the gearbox, including shifter forks, drum, and shafts.
Procedure for removing the crankshaft using a puller.
Procedure for cleaning the combustion chamber and checking cylinder head warpage.
Steps for cleaning and refacing valve seats, including measuring seating face width.
Inspection of camshaft lobes and checking for deviation using dial gauges.
Inspection of crankshaft journals and pins for scoring, threads, keyways, and splines.
Inspection of clutch components, including plates for thickness and distortion.
Detailed steps for assembling and lubricating the crank, alternator, and left crankcase half.
Table of tightening torque figures for various engine components.
Steps for assembling and lubricating the gearbox and gear shift control.
Procedure for assembling and lubricating the clutch, kick start, and right crankcase half.
Instructions for reassembling the engine's top end components.
Procedure for cleaning oil galleries and assembling the crankshaft.
Procedure for cleaning crankcase mating faces and installing bearings.
Steps for installing the ratchet, selector drum, fork shafts, and ensuring proper movement.
Instructions for assembling the clutch, including washers, bushings, housing, and hub.
Steps for installing the piston and cylinder with a new gasket, ensuring correct piston orientation.
Procedure for installing the cylinder head, timing chain, and tightening head bolts and nuts.
Steps for installing camshafts, including lubricating lobes and tightening caps.
Instructions for installing the stator, flywheel, starter motor, and related components.
Procedure for removing the front fork legs, including wheel and brake caliper.
Instructions on how to read and understand the manual for safe operation.
Pre-ride checks to ensure motorcycle components are in good condition and safe.
Guidelines on proper riding techniques and avoiding misuse of the suspension.
Detailed breakdown of fork components with numerical references.
Instructions for adjusting the fork's rebound damping by turning the adjuster screw.
Procedure for adjusting the fork's compression damping by turning the adjuster screw.
Table of tightening torque figures for various engine and chassis components.
Diagram showing the complete electrical system wiring for the motorcycle.
Important information on assembly, use, and maintenance of the suspension system.
Safety recommendations for using the suspension system, including pre-ride checks and avoiding misuse.
Provides general information about the Shiver 45 Factory Works fork.
General safety regulations, including instructions for clamping components in a vice.
Covers maintenance procedures, troubleshooting, and periodical service schedules.
Instructions for adjusting the fork's rebound and compression damping.
Details the terms, conditions, exclusions, and procedure for the Marzocchi suspension system warranty.
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