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Husqvarna TE 449 - 511 2011 I.E. User Manual

Husqvarna TE 449 - 511 2011 I.E.
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TC 449 2011/2012 I.E.
TE 449 - 511 2011/2012 I.E.
TXC 449 - 511 2011/2012 I.E.
SMR 449 2011 I.E.
SMR 511 2011/2012 I.E.
Workshop Manual Ed. 03-2012
Rev 02

Table of Contents

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Husqvarna TE 449 - 511 2011 I.E. Specifications

General IconGeneral
Year2011
ManufacturerHusqvarna
Engine TypeSingle cylinder, 4-stroke
Fuel SystemElectronic Fuel Injection
Transmission6-speed
Front Tire90/90-21
Rear Tire140/80-18
StarterElectric
Final DriveChain
CategoryEnduro
Displacement449 cc
Rear SuspensionMonoshock
Front BrakeSingle disc
Rear BrakeSingle disc
Front Suspension48 mm inverted fork, adjustable

Summary

Foreword

Recommended Shop Practices

Guidelines for effective service work and proper maintenance procedures.

IMPORTANT NOTICES

Model Usage Guidelines

Information regarding racing vs. road use and warranty conditions.

GENERAL INFORMATION

Engine Specifications

Details on bore, stroke, displacement, compression ratio, and valve clearances.

Suspension Specifications

Information on front and rear suspension types, travel, and wheel dimensions.

Brake System Overview

Description of front and rear brake disc types, dimensions, and tyre pressures.

Electrical Components Location

Identification of electrical component positions for TC, TXC, and TE-SMR models.

Overall Dimensions and Weight

Specifications for the overall dimensions and kerb weight of various models.

MAINTENANCE

Periodic Maintenance Tables MY11

Scheduled maintenance chart for competition motorcycles, racing use, MY11.

Periodic Maintenance Tables MY12

Scheduled maintenance chart for competition motorcycles, racing use, MY12.

TROUBLESHOOTING

Engine Troubleshooting

Diagnosing and resolving common engine-related problems and their causes.

Electrical System Troubleshooting

Diagnosing and resolving common electrical system problems and their causes.

SETTINGS AND ADJUSTMENTS

Throttle Cable Adjustment

Steps to adjust the throttle control cable for proper operation and clearance.

Engine Oil Replacement and Mesh Filters Cleaning

Procedure for checking engine oil level and performing oil replacement.

Suspension Setup According to Track Condition

Guidelines for adjusting suspension based on terrain type.

GENERAL PROCEDURES

Engine Removal

Step-by-step guide for removing the engine from the motorcycle chassis.

Radiator Removal

Procedure for removing the engine radiators and associated hoses.

ENGINE DISASSEMBLY/REASSEMBLY

Clutch Procedures

Steps for clutch disassembly, reassembly, and replacement of components.

Cylinder Head Procedures

Steps for cylinder head cover removal, fitting, and related checks.

Gearbox Unit Procedures

Procedures for gearbox unit disassembly and assembly.

FRONT SUSPENSION

Front Fork Removal

Procedure for removing the front fork legs from the motorcycle.

Front Fork Disassembly (TC - TXC)

Steps for disassembling the Kayaba front fork for TC, TE, and TXC models.

Problems - Possible Causes - Solutions

Troubleshooting guide for common front fork issues and their resolutions.

REAR SUSPENSION

Rear Shock Absorber Removal

Procedure for removing the rear shock absorber from the motorcycle.

Disassembling and Servicing the Swinging Arm

Steps for disassembling and servicing the swinging arm assembly.

BRAKES

Braking System Overview

Overview of the motorcycle's braking system, including front and rear circuits.

Bleeding the Front Braking System

Step-by-step guide for bleeding air from the front braking system.

Bleeding the Rear Braking System

Procedure for bleeding air from the rear braking system.

ELECTRICAL SYSTEM

Engine Wiring Diagram (TC MY11 - MY12)

Wiring diagram for the engine ignition system on TC models, MY11 and MY12.

Electrical Components Location

Identification of electrical component locations for TC, TE-SMR, and TXC models.

Charging System Procedures

Information and procedures for inspecting the motorcycle's charging system.

Troubleshooting - System Issues

Guide to diagnosing and resolving common charging, starting, and ignition system problems.

FUEL INJECTION SYSTEM

Fuel Injection System Overview

Overview of the fuel injection system components and operating parameters.

Using the Husqvarna Service Tool for Fuel Injection

Instructions for using diagnostic software to test fuel injection system components.

TIGHTENING TORQUE FIGURES

Torque Specifications Table

Table listing specified tightening torque values for various nuts and screws.

CHASSIS AND WHEELS

Front Wheel (TC - TE - TXC) Components

Exploded view and components of the front wheel for TC, TE, TXC models.

Rear Wheel (SMR) Components

Exploded view and components of the rear wheel for SMR models.

Removing the Rear Wheel

Procedure for safely removing the rear wheel from the motorcycle.

Wheel Servicing Procedures

Maintenance procedures for wheel hub bearings and axle alignment.

NOTES FOR USA/CDN

Spark Arrester Maintenance

Instructions for maintaining and cleaning the spark arrester unit.

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