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Husqvarna TC 449 2011 I.E. User Manual

Husqvarna TC 449 2011 I.E.
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TC 449 2011/2012 I.E.
TE 449 - 511 2011/2012 I.E.
TXC 449 - 511 2011/2012 I.E.
SMR 449 2011 I.E.
SMR 511 2011/2012 I.E.
Workshop Manual Ed. 03-2012
Rev 02

Table of Contents

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Husqvarna TC 449 2011 I.E. Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke
Compression Ratio12.5:1
Transmission5-speed
Rear SuspensionWP monoshock
StarterElectric
Final DriveChain
Front Tire80/100-21
Rear Tire110/90-19
Bore x Stroke98 mm x 59.6 mm
Fuel SystemElectronic fuel injection (EFI)
Front Suspension48 mm WP USD fork
Front BrakeSingle disc, 260 mm
Rear Brake240 mm disc
Fuel Capacity8.5 liters
IgnitionElectronic

Summary

MAINTENANCE

Periodic Maintenance Tables MY11

Presents scheduled maintenance tasks for MY11 models based on operating hours.

Scheduled Maintenance Chart MY11 (TE-TXC 449/511)

Details engine maintenance tasks based on operating hours for TE-TXC 449/511 MY11.

Scheduled Maintenance Chart MY11 (TC 449)

Details engine maintenance tasks based on operating hours for TC 449 MY11.

Scheduled Maintenance Chart MY11 (TE-SMR 449/511 Standard)

Details engine maintenance for standard TE-SMR 449/511 MY11 models based on kilometers.

TROUBLESHOOTING

Engine Troubleshooting

Diagnoses and resolves common engine issues such as starting problems, stalling, and unusual noises.

Transmission and Engine Overheating Troubleshooting

Addresses issues related to transmission engagement, engine power loss, and overheating.

SETTINGS AND ADJUSTMENTS

ENGINE DISASSEMBLY/REASSEMBLY

Engine Removal

Detailed procedure for removing the engine from the motorcycle.

Crankshaft and Connecting Rod Wear Checks

Procedures for checking crankshaft and connecting rod wear.

ADJUSTMENTS - ENGINE

Valve Clearance Check

Procedure for checking valve clearance using a feeler gauge and recording readings.

Engine Timing and Crankshaft Securing

Instructions for positioning the engine at TDC and securing the crankshaft.

FRONT SUSPENSION

Front Fork Removal

Procedure for removing the front fork legs from the motorcycle.

Front Fork Disassembly (TC - TXC)

Detailed steps for disassembling the front fork on TC, TE, TXC models.

REAR SUSPENSION

BRAKES

Brake Pad Wear Check and Replacement (TC-TE-TXC)

Procedure for checking brake pad wear and replacing pads on TC, TE, TXC models.

Brake Pad Wear Check and Replacement (SMR)

Procedure for checking brake pad wear and replacing pads on SMR models.

ELECTRICAL SYSTEM

Troubleshooting Common Electrical Systems

Diagnoses common electrical problems related to charging, starting, and ignition systems.

Ignition System (TC MY11)

Charging System and Wiring Diagram

Charging System Inspections: Battery and Voltage Regulator

Guides on inspecting the battery and the voltage regulator/rectifier.

Electric Starting System

Describes the electric starting system components and provides wiring diagrams.

Starting System Inspection

Spark Plug and Battery Maintenance

Guides on checking spark plug condition and charging the battery.

Fuses Inspection and Replacement

Digital Dashboard and Warning Lights (TE-SMR)

Electrical System Troubleshooting

Diagnoses common electrical problems related to charging, starting, and ignition systems.

Engine Wiring Diagram (TC MY11-MY12)

ENGINE COOLING

Coolant Level Check

Procedure for checking the coolant level and understanding its importance.

HYDRAULICALLY CONTROLLED CLUTCH

Bleeding the Clutch System

FUEL INJECTION SYSTEM

Fuel Pump Inspection

TIGHTENING TORQUE FIGURES

Torque Specifications (Part 1)

Lists tightening torques for various operations like brake pedal, chassis, and engine fasteners.

Torque Specifications (Part 2)

Lists tightening torques for operations like silencer, manifold, and wheel fasteners.

CHASSIS AND WHEELS

Front Wheel Removal

Rear Wheel Removal

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