EasyManua.ls Logo

Husqvarna TC 250-450-510/2007 User Manual

Husqvarna TC 250-450-510/2007
654 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Manuale d’officina
Workshop Manual
Manuel d’Atelier
Werkstatthandbuch
Manual de oficina
TE 250-450-510/2007-E3,
TC 250-450-510/2007,
SM 450-510 R/2007-E3
Part. N. 8000 A8796 (03-2007)

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Husqvarna TC 250-450-510/2007 and is the answer not in the manual?

Husqvarna TC 250-450-510/2007 Specifications

General IconGeneral
BrandHusqvarna
ModelTC 250-450-510/2007
CategoryMotorcycle
LanguageEnglish

Summary

Important Notices

General

Engine and Transmission

Covers engine specifications, timing, fuel, lubrication, cooling, ignition, starting, and transmission systems.

Chassis and Suspension

Details frame, suspensions, brakes, wheels, and tires.

Electric System

Information on ignition system, starter system, and wiring harness.

Specifications

Covers weights, overall dimensions, and fluid capacities.

Maintenance

Pre-Delivery Operations

List of checks and operations to be performed before delivery of the motorcycle.

Troubles and Remedies

Engine Troubles

Lists common engine issues like no start, weak spark, fuel delivery problems, and engine cutting out.

Engine Noises

Details troubleshooting for noises originating from the piston or crankshaft.

Clutch and Transmission Troubles

Addresses issues with clutch slipping, drag, and gears not engaging or disengaging.

Power and Overheating Issues

Covers engine power loss and overheating causes and remedies.

Settings and Adjustments

Valve Clearance Adjustment

Procedure for checking and adjusting valve clearance on a cold engine.

Starter Decompression Device Adjustment

Instructions for adjusting the starter decompression device free play.

Throttle Cable Adjustment

Procedure for checking and adjusting the throttle cable.

Front Brake Adjustments

Adjusting front brake lever position and checking fluid level.

Rear Brake Adjustments

Adjusting rear brake pedal position and checking fluid level.

Front Fork Adjustments

Details on adjusting front fork compression and extension damping.

Shock Absorber Adjustments

Details on adjusting rear shock absorber compression and extension.

Springs

Information on available springs and their specifications.

General Operations

Foreword

Introduction to operations for engine removal from the motorcycle.

Engine Removal

Step-by-step instructions for removing the engine from the motorcycle.

Partial Dismantlements

Procedures for removing specific parts like saddle, side panels, exhaust, fuel tank, cooling system, CDI, and chain.

Engine Disassembly

Cylinder Head and Related Components

Covers cylinder head cover, camshaft, water pump, cylinder, valves, and piston removal.

Crankshaft and Transmission Components

Details flywheel, transmission cover, clutch, and gear selector disassembly.

Starting System Components

Covers kick start and electric starter system components.

Related Components

Includes oil pump, gear shift mechanism, and chain/sprocket removal.

Engine Reassembly

General Instructions for Assembly and Lubrication

General guidelines for assembly procedures and lubrication requirements.

Crankshaft Reassembly

Procedure for correctly reassembling the crankshaft.

Transmission Reassembly

Covers reassembly of the transmission for TE-SMR and TC models.

Crankcase Reassembly

Steps for reassembling the crankcase halves.

Gearshift Mechanism, Starting System, and Oil Pump Reassembly

Instructions for reassembling the gearshift, starter, and oil pump systems.

Clutch Reassembly

Procedure for reassembling the clutch assembly.

Timing System Reassembly

Steps for reassembling the timing system drive gear and chain.

Piston and Cylinder Reassembly

Procedure for reassembling the piston and cylinder.

Cylinder Head Reassembly

Steps for reassembling the cylinder head, spark plug, and lubrication hose.

Cam-chain Tensioner and Valve Lifter Reassembly

Procedures for reassembling the cam-chain tensioner and valve lifter.

Front Suspension (TE 250)

General

General notes and maintenance recommendations.

Forkworking

Detailed procedures for fork maintenance, including oil changes and seal replacement.

Troubleshooting guide

Common front suspension issues, causes, and remedies.

Rear Suspension

Rear Shock Absorber (TE-SMR)

Covers removal, overhaul, checking, and reassembly of the rear shock absorber.

Rear Swing Arm and Linkages

Details disassembly, overhauling, and checking of the rear swing arm, axle, rocker arm, tie rod, and chain components.

Brakes

Braking System Overview

Overview of the hydraulic braking system with independent circuits.

Brake Disc Inspection

Specifications and checks for front and rear brake discs.

Brake Pad Wear Check and Replacement

Procedure for inspecting and replacing brake pads.

Front Brake System Bleeding

Steps for bleeding the front brake system for TE-TC and SMR models.

Rear Brake System Bleeding

Procedure for bleeding the rear brake system.

Fluid Replacement

Instructions for replacing brake fluid.

Electric System

Wiring Diagrams and Keys

Provides electrical wiring diagrams and component legends for TE, SMR, and TC models.

Electrical Components Location

Identifies and locates key electrical components on the motorcycle.

Charging System

Details the alternator, regulator, condenser, and battery function.

Starter System

Covers starter motor, remote control switch, and related components.

Electronic Ignition System

Explains the CDI, ignition coil, and spark plug functions.

Locating Operating Troubles

Troubleshooting guide for common electrical system issues.

Engine Cooling System

Coolant Level Check

Procedure for checking the coolant level in the radiator and expansion tank.

Cooling System Overhauling

Steps for overhauling the engine cooling system, including radiator and hoses.

"KIT" Assembling Instructions

Frame Protection Kits

Instructions for installing crankcase guard, engine guard, and passenger footrest.

Carburetor and Hand Guard Kits

Instructions for installing carburetor kits and hand guards.

Signaling and Starting Kits

Instructions for installing blinkers, hook kit, kick starter kit, and electric starter kit.

RACING Kit (TE-SMR)

Specific kit for TE-SMR models.

Rear Turn Signals

Instructions for removing and installing rear turn signals.

Specific Tools

Crankcase Puller

Tool for removing the crankcase.

Flywheel Puller

Tool for removing the flywheel.

Clutch Hub Wrench

Tool for removing the clutch hub nut.

Carburetor Tools

Tools for carburetor adjustment and disassembly.

Front Fork Tools

Tools for front fork disassembly and assembly.

Torque Wrench Settings

Frame and Wheels

Frame

Details the single-beam steel frame and light alloy rear frame.

Front Wheel

Specifications for front wheel hub, rim, and tire.

Rear Wheel

Details rear wheel hub, rim, and tire specifications.

Cold Tire Pressure

Recommended cold tire pressure for TE and SMR models based on usage.

Related product manuals