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General| Engine Type | Single-cylinder, 4-stroke |
|---|---|
| Displacement | 249.5 cc |
| Starter | Electric |
| Transmission | 6-speed |
| Final Drive | Chain |
| Rear Suspension | WP monoshock |
| Front Tire | 80/100-21 |
| Seat Height | 950 mm |
| Cooling | Liquid |
| Fuel System | Electronic Fuel Injection |
| Ignition | Digital |
| Front Suspension | WP USD 48 mm |
| Front Brake | Disc |
| Rear Brake | Disc |
| Engine Stroke | 4-stroke |
Prerequisite for warranty validity: Standard Motorcycle (DERATED) or Racing Motorcycle (FULL POWER).
Defines left/right side orientation and abbreviations used in the manual.
Details engine type, cooling, bore, stroke, displacement, compression ratio.
Lists transmission ratios for each gear for different models.
Lists ignition and electrical system components for TC models.
Outlines scheduled maintenance tasks for TXC/TE racing models based on hours.
Outlines scheduled maintenance tasks for TE/TE models for road use based on kilometers.
Lists common engine problems, their causes, and recommended remedies.
Lists common chassis issues, their causes, and remedies.
Step-by-step instructions for removing the motorcycle saddle.
Procedure for checking and adjusting valve clearances.
Instructions on how to adjust engine idle speed.
Procedure for removing the motorcycle saddle.
Steps to remove the rear chassis, mudguard, and air box on TC models.
Instructions for removing the exhaust system components.
Steps to remove the cylinder head cover.
Procedure for removing the camshafts.
Steps to remove the water pump body from the engine.
Importance of clearances for performance and wear.
How to check and reface valve seats.
How to measure piston ring to cylinder clearance.
Steps to assemble the crankcase halves with bearings.
Steps to install the cylinder head, including tightening sequence.
Procedure for installing camshafts, including timing marks and bearing check.
Steps to remove the front fork legs from the motorcycle.
General information on the Kayaba fork, including valves, springs, and oil.
Steps to remove the rear shock absorber from the chassis.
Procedure for disassembling and checking the swinging arm and its components.
How to check brake pad wear and replace them.
Procedure to remove air from the front brake hydraulic system.
Electrical schematic for TC models, showing component connections and colour codes.
Information on battery type, charging, and maintenance.
Procedure for checking the coolant level in the radiator.
Exploded view and key for the TC model's cooling system components.
Description of the hydraulic clutch system components and function.
Procedure to remove air from the hydraulic clutch system.
Overview of components in the fuel injection system and their parameters.
Guide to using the diagnostic tool for fuel injection system checks.
List of special tools with part numbers for various service procedures.
Table of torque specifications for engine components.
Table of torque specifications for chassis components.
Exploded view and legend for front wheel assembly.
Exploded view and legend for rear wheel assembly.
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