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Husqvarna 2013 TE 310R User Manual

Husqvarna 2013 TE 310R
351 pages
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TE 250R - 310R 2013 I.E.
TE 310R 2013 I.E. USA
TC 250R 2013 - TC 250R 2013 I.E. USA
TXC 250R - 310R 2013 I.E. USA
Workshop Manual Ed. 07-2012
Rev 00

Table of Contents

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Husqvarna 2013 TE 310R Specifications

General IconGeneral
BrandHusqvarna
Model2013 TE 310R
CategoryMotorcycle
LanguageEnglish

Summary

GENERAL INFORMATION

Engine

Details on engine type, bore, stroke, displacement, and compression ratio for different models.

Starting

Specifies starting methods for different models (electric vs. kick start).

Timing system

Describes the valve train type and valve clearance specifications.

Lubrication

Details the lubrication system type, including filters.

Ignition

Outlines the ignition system type and spark plug specifications.

Fuel system

Describes the fuel system type, specifying electronic injection.

Primary drive

Details the primary drive components like pinion and clutch gear, and transmission ratio.

Clutch

Specifies the clutch type: oil bath multiple disc with hydraulic control.

Transmission

Lists gear ratios for TE-TXC and TC 250R models.

Secondary drive

Provides information on transmission sprocket and rear wheel sprocket tooth counts and ratios.

Final ratios (TE)

Lists the final drive ratios for each gear for TE models.

Final ratios (TXC)

Lists the final drive ratios for each gear for TXC models.

Final ratios (TC)

Lists the final drive ratios for each gear for TC models.

Frame

Describes the frame construction as steel tube cradle with light alloy rear frame.

Front suspension

Details the front fork type, travel, and stanchion tube diameter.

Rear suspension

Describes the rear suspension type and wheel stroke.

Front brake

Specifies the front brake disc type, diameter, and caliper type.

Rear brake

Specifies the rear brake disc type, diameter, and caliper type.

Rims

Lists rim sizes for front and rear wheels for different models.

Tires

Specifies tire sizes for front and rear wheels for different models.

Cold tire pressure

Provides recommended cold tire pressure values for racing and road use.

Electrical components location (TC)

Lists ignition and electrical system components and their locations for TC models.

Electrical components location (TE)

Lists ignition and electrical system components and their locations for TE models.

Electrical components location (TXC)

Lists ignition and electrical system components and their locations for TXC models.

Overall dimensions

Provides key dimensions like wheelbase, length, width, and height for different models.

Weight

Lists the kerb weight (without fuel) for TC, TE, and TXC models.

Capacities

Details fluid capacities for fuel tank, gearbox, front fork, and coolant.

MAINTENANCE

TROUBLESHOOTING

Engine does not start or has starting trouble

Lists common causes and remedies for engine starting issues, including compression and spark problems.

Engine stalls easily

Provides potential causes and solutions for the engine stalling unexpectedly.

Engine is noisy

Identifies sources of engine noise, such as piston, crankshaft, clutch, or gearbox.

Noise seems to come from piston

Specific causes and remedies for noise originating from the piston area.

Noise seems to come from crankshaft

Specific causes and remedies for noise originating from the crankshaft.

Noise seems to come from the clutch

Specific causes and remedies for noise originating from the clutch.

Noise seems to come from gearbox

Specific causes and remedies for noise originating from the gearbox.

Noise seems to come from secondary drive chain

Specific causes and remedies for noise originating from the secondary drive chain.

Clutch slips

Addresses causes and fixes for clutch slippage.

Clutch is hard to operate

Details issues causing a stiff or difficult clutch operation.

Gears do not engage

Explains why gears might not engage and how to resolve it.

Gear shift pedal does not return to original position

Troubleshoots issues with the gear shift pedal not returning to its resting position.

Transmission jumps out of gear

Identifies causes and solutions for the transmission jumping out of gear.

Engine has low power

Lists common reasons for reduced engine power and their remedies.

Engine overheats

Provides troubleshooting steps for an overheating engine.

Handlebar turns hard

Addresses causes for a stiff or difficult-to-turn handlebar.

Handlebar vibration

Explains potential causes of vibration felt in the handlebar.

Damping is too hard

Discusses how to adjust suspension damping when it's too stiff.

Damping is too soft

Discusses how to adjust suspension damping when it's too soft.

(Front / rear) wheel shakes

Troubleshoots causes for shaking in the front or rear wheel.

Rear suspension is noisy

Identifies causes of noise coming from the rear suspension.

Poor braking (front and rear)

Addresses issues related to ineffective or poor front and rear braking performance.

Spark plug fouls easily

Explains why spark plugs might foul and how to fix it.

Spark plug electrodes overheat

Identifies causes for spark plug electrode overheating.

Generator does not charge or is not providing enough charge

Troubleshoots issues with the generator not charging the battery adequately.

Generator overcharges battery

Addresses problems where the generator overcharges the battery.

Battery does not hold charge (TE-TXC)

Troubleshoots battery issues where it fails to hold charge.

Starter motor does not start or slips (TE-TXC)

Diagnoses problems related to the starter motor not engaging or slipping.

SETTINGS AND ADJUSTMENTS

Saddle removal

Procedure for removing the motorcycle saddle.

Tank removal

Steps for safely removing the fuel tank.

Valve clearance adjustment

Detailed instructions for adjusting valve clearances.

Adjustment throttle cable

Procedure for adjusting the throttle cable free play.

Idle adjustment

Steps for adjusting the engine idle speed.

Clutch plate replacement

Instructions for replacing clutch plates.

Hydraulic clutch lever adjustment and fluid level check

Covers adjusting the hydraulic clutch lever and checking fluid level.

Front brake lever adjustment and fluid level check

Covers adjusting the front brake lever and checking fluid level.

Rear brake pedal position adjustment

Instructions for adjusting the position of the rear brake pedal.

Rear brake pedal free play adjustment

Procedure for adjusting the free play of the rear brake pedal.

Rear brake fluid level check

How to check the fluid level in the rear brake master cylinder.

Engine oil level check

Steps for checking the engine oil level.

Engine oil replacement and mesh filters-filter cartridge cleaning or replacement

Procedures for changing engine oil and servicing oil filters.

Coolant level check

How to check the coolant level in the cooling system.

Coolant replacement

Instructions for replacing the engine coolant.

Air filter check (TC)

Procedure for inspecting the air filter on TC models.

Air filter cleaning

Steps for cleaning the air filter.

Air filter check (TE - TXC)

Procedure for inspecting the air filter on TE-TXC models.

Air filter cleaning

Steps for cleaning the air filter.

Assembly

General instructions for reassembling components.

Secondary drive chain adjustment

How to adjust the tension of the secondary drive chain.

Chain lubrication

Instructions for lubricating the drive chain.

Disassembling and cleaning

General steps for disassembling and cleaning the chain.

Washing a chain without O-rings (TC)

Method for washing TC model chains without O-rings.

Lubricating a chain without O-rings (TC)

Method for lubricating TC model chains without O-rings.

Washing the chain with OR (TE - TXC)

Method for washing TE-TXC model chains with O-rings.

Lubricating an O-ring chain

Method for lubricating O-ring chains.

Suspension setup according to track condition

Guidelines for setting up suspension based on terrain conditions.

Shock absorber adjustment

How to adjust the rear shock absorber for rider weight and terrain.

Shock absorber spring preload adjustment

Procedure for adjusting the spring preload on the shock absorber.

Shock absorber compression and rebound damping adjustment

Instructions for adjusting the compression and rebound damping.

Shock absorber springs

Information on shock absorber springs.

KAYABA front fork adjustment

Specific adjustment procedures for Kayaba front forks.

Steering bearing clearance adjustment

How to adjust the steering bearing for proper play.

Steering angle adjustment

Procedure for adjusting the steering angle.

Supply hose check

Instructions for checking fuel supply hoses.

Exhaust system check

How to inspect the exhaust system for leaks and damage.

GENERAL PROCEDURES

Foreword

Introduction to the section describing preliminary operations for engine removal.

Saddle removal

Step-by-step guide to remove the motorcycle saddle.

Side panel removal

Instructions for removing side panels.

Battery removal (TE-TCX)

Procedure for removing the battery from TE-TCX models.

Rear chassis with mudguard and air box removal (TC)

Steps to remove the rear chassis, mudguard, and air box for TC models.

Rear chassis with mudguard and air box removal (TE-TXC)

Steps to remove the rear chassis, mudguard, and air box for TE-TXC models.

Exhaust system removal

Instructions for removing the exhaust system.

Fuel tank, scoops and spoiler removal

Procedure for removing the fuel tank, scoops, and spoilers.

Fuel pump removal (TC)

Steps for removing the fuel pump on TC models.

Fuel pump removal (TE – TXC)

Steps for removing the fuel pump on TE-TXC models.

Start-up relay removal (TE-TXC)

Procedure for removing the start-up relay on TE-TXC models.

Condenser

Information or procedure related to the condenser.

Electronic control unit removal CDI

Instructions for removing the Electronic Control Unit (ECU) or CDI.

Voltage regulator removal (TE-TXC)

Procedure for removing the voltage regulator on TE-TXC models.

Voltage regulator removal (TC)

Procedure for removing the voltage regulator on TC models.

Coil / Stick-Coil removal

Instructions for removing the ignition coil or stick-coil.

Clutch hose removal

Procedure for removing the clutch hose.

Horn removal (TE)

Instructions for removing the horn on TE models.

Electric cooling fan removal (TE-TXC)

Procedure for removing the electric cooling fan on TE-TXC models.

Secondary drive chain removal

Instructions for removing the secondary drive chain.

Removal of engine from motorcycle

Detailed steps for removing the engine from the motorcycle.

Radiator removal

Instructions for removing the engine radiators.

Thermostat removal (TE-XC)

Procedure for removing the thermostat on TE-XC models.

ENGINE DISASSEMBLY

Layout of engine components (TE - TXC)

Diagram and list of engine components for TE-TXC models.

Layout of engine components

Diagram and list of engine components.

Cylinder head cover removal

Steps to remove the cylinder head cover.

Camshaft removal

Procedure for removing the camshaft.

Water pump body removal

Instructions for removing the water pump body.

Water pump disassembly

Steps for disassembling the water pump.

Cylinder head removal

Procedure for removing the cylinder head.

Valve removal

Instructions on how to remove the engine valves.

Cylinder removal

Steps for removing the cylinder.

Piston removal

Procedure for removing the piston.

Flywheel removal

Instructions on how to remove the flywheel.

Kick start pedal removal

Steps for removing the kick start pedal.

Sprocket removal

Procedure for removing the sprocket.

Oil filter removal

Instructions for removing the oil filter.

Clutch cover removal

Steps to remove the clutch cover.

Clutch disassembly

Procedure for disassembling the clutch assembly.

Slider removal

Instructions for removing the slider.

Kick start disassembly

Steps for disassembling the kick start mechanism.

Starter motor removal (TE-TXC)

Procedure for removing the starter motor on TE-TXC models.

Starter motor disassembly (TE-TXC)

Steps for disassembling the starter motor on TE-TXC models.

Starter drive disassembly (TE-TXC)

Procedure for disassembling the starter drive on TE-TXC models.

Oil pump disassembly

Instructions for disassembling the oil pump.

Gear shift pedal and selector assembly removal

Steps to remove the gear shift pedal and selector assembly.

Primary drive gear removal

Procedure for removing the primary drive gear.

Crankcase disassembly

Instructions for disassembling the crankcase.

Gearbox disassembly

Steps for disassembling the gearbox.

Crankshaft disassembly

Procedure for disassembling the crankshaft.

ENGINE OVERHAUL

Cleaning parts

Instructions for cleaning engine components.

Clearances

Importance of and general notes on checking engine clearances.

Cylinder head

Procedures for inspecting and checking the cylinder head for warpage.

Valve seat refacing

Steps for refacing valve seats.

Valve

Inspection criteria for valves, including stem and seating face.

Valve spring

Instructions for checking valve spring free length and service limits.

Rocker arm check

Procedure for checking rocker arm oscillation.

Valve installation

Steps for installing engine valves, including lubrication and seating.

Valve leak check

Method for checking valve sealing before cylinder head reassembly.

Camshaft

Inspection of camshaft lobes for wear and distortion.

Timing chain and gears

Checks for wear on timing chain and gears, and replacement guidelines.

Timing chain tensioners

Guidelines for replacing timing chain tensioners when worn.

Cylinder

How to check cylinder walls for scuffing, taper, and out-of-round.

Piston

Inspection of piston for carbon deposits, dimensions, and damage.

Cylinder to piston clearance

How to measure and check clearance between cylinder and piston.

Piston diameter

Method for measuring piston diameter.

Piston pin

Inspection criteria for the piston pin.

Piston rings

Checks for piston ring condition and signs of wear.

Piston ring to cylinder clearance

Procedure for measuring piston ring end gap and clearance.

Piston ring to groove clearance

How to measure axial clearance of piston rings.

Piston pin to small end clearance

How to check clearance between piston pin and small end.

Big end side clearance

How to check side clearance of the big end.

Big end axial clearance

How to check axial clearance of the big end.

Crankshaft

Inspection of crankshaft main journals, threads, and splines.

Crankshaft straightness

Procedure for checking crankshaft straightness and runout.

Clutch

Inspection of clutch components for wear and damage.

Friction plate to clutch housing clearance

How to measure and check clearance between friction plate and clutch housing.

Clutch spring

Instructions for measuring clutch spring free length.

Oil pump

Inspection of oil pump components for wear.

Shifter forks and gears

Inspection of shifter forks and gears for wear or bending.

Selector drum

Checks for wear or damage on the selector drum grooves.

Drive bushing roundness

How to check drive bushings for out-of-roundness.

ENGINE REASSEMBLY

General

General instructions for reassembly, emphasizing reversing disassembly and replacing parts.

Assembly And Lubrication Instructions: Crank- Alternator- Lubrication- Left Crankcase Half

Specific assembly and lubrication steps for the left crankcase half.

Tightening Torque Figures

Table of torque specifications for crankcase components.

Assembly And Lubrication Instructions: Gearbox - Gear Shift Control (5 Speed)

Assembly and lubrication for the 5-speed gearbox and shift control.

Tightening Torque Figures

Torque specifications for gearbox and shift control components.

Assembly And Lubrication Instructions: Gearbox - Gear Shift Control (6 Speed)

Assembly and lubrication for the 6-speed gearbox and shift control.

Tightening Torque Figures

Torque specifications for gearbox and shift control components.

Assembly And Lubrication Instructions: Clutch- Kick Start- Lubrication- Right Crankcase Half

Assembly and lubrication for clutch, kick start, and right crankcase.

Tightening Torque Figures

Torque specifications for clutch, kick start, and right crankcase.

Assembly And Lubrication Instructions: Right Crankcase Cover

Specific assembly and lubrication steps for the right crankcase cover.

Tightening Torque Figures

Torque specifications for right crankcase cover components.

Tightening Torque Figures

Torque specifications for head, cylinder, piston, timing system, water pump, and spark plug.

Input Shaft (5 Speed)

Assembly and lubrication steps for the 5-speed input shaft.

Output Shaft (5 Speed)

Assembly and lubrication steps for the 5-speed output shaft.

Input Shaft (6 Speed)

Assembly and lubrication steps for the 6-speed input shaft.

Output Shaft (6 Speed)

Assembly and lubrication steps for the 6-speed output shaft.

Crankcase Assembly

Procedures for assembling the crankcase halves.

Gear Shift Control Assembly

Steps for assembling the gear shift control system.

Kick Start Assembly

Instructions for assembling the kick start mechanism.

Timing Chain And Primary Drive Assembly

Procedures for assembling the timing chain and primary drive.

Clutch Assembly

Steps for assembling the clutch components.

Sprocket Installation

Instructions for installing the drive sprocket.

Flywheel And Starter Motor Installation (TE-TXC)

Procedures for installing the flywheel and starter motor on TE-TXC.

Flywheel Installation (TC)

Steps for installing the flywheel on TC models.

Piston Ring Installation

Instructions for installing piston rings correctly.

Piston And Cylinder Installation

Steps for installing the piston and cylinder.

Cylinder Head Gasket Selection Table

Table to help select the correct cylinder head gasket.

Cylinder Head Installation

Procedures for installing the cylinder head.

Timing Chain Tensioner Installation

Steps for installing the timing chain tensioner.

Water Pump Installation

Instructions for installing the water pump.

Camshaft Installation

Procedures for installing the camshafts.

Flywheel Cover Installation

Steps for installing the flywheel cover.

Plug Refitting

Instructions for refitting various plugs.

Starter Motor Seat Cover Installation (TC)

Procedure for installing the starter motor seat cover on TC models.

Refitting Of The Head Cylinder Cover, Spark Plug, Coil

Steps for refitting the cylinder head cover, spark plug, and coil.

Right Crankcase Assembly

Procedures for assembling the right crankcase.

Filter And Drain Plug (250)

Steps for fitting the filter and drain plug on 250 models.

Blow-By Tube Fitting/Filter (310)

Instructions for fitting the blow-by tube and filter on 310 models.

Oil Feed Hose Installation

Procedure for installing the oil feed hose.

Gear Shift And Kick Start Pedal Installation

Steps for installing the gear shift and kick start pedals.

Installing The Engine And Assembling The Motorcycle

Final steps for installing the engine and assembling the motorcycle.

FRONT SUSPENSION

Front fork removal

Step-by-step instructions for removing the front fork assembly.

Service instructions for Ø48USD Kayaba fork

Detailed service procedures for the Kayaba Ø48USD front fork.

Front suspension (TC - TXC)

Specifics and components of the front suspension for TC and TXC models.

Front suspension (TE)

Specifics and components of the front suspension for TE models.

REAR SUSPENSION

Rear shock absorber

Information about the rear shock absorber, including torque figures.

Lubrication points (grease)

Identifies points requiring grease lubrication in the rear suspension.

Rear suspension

General description of the rear suspension system and its adjustability.

Rear shock absorber removal

Step-by-step guide to remove the rear shock absorber.

Disassembling and servicing the swinging arm

Procedures for disassembling and servicing the swinging arm.

Servicing the swinging arm shaft

How to check and service the swinging arm shaft.

Servicing the rear suspension drop and drag link

Checks for clearance and wear in the rear suspension drop and drag link.

Chain roller, chain guide, chain slider

Inspection and replacement of chain roller, guide, and slider.

BRAKES

Braking system

Overview of the motorcycle's braking system, noting independent circuits.

Brake disc

Information on checking brake disc diameter, thickness, wear limits, and warpage.

Checking brake pads for wear / replacing the pads

Procedures for checking brake pad wear and replacing them.

Bleeding the front braking system

Detailed steps for bleeding air from the front brake system.

Bleeding the rear braking system

Detailed steps for bleeding air from the rear brake system.

Changing the fluid

Instructions for changing the brake fluid.

ELECTRICAL SYSTEM

Wiring diagram (TC)

Schematic of the electrical system for TC models.

Wiring diagram (TE)

Schematic of the electrical system for TE models.

Wiring diagram (TXC)

Schematic of the electrical system for TXC models.

Electrical components location (TC)

Identifies the location of electrical components for TC models.

Electrical components location (TE)

Identifies the location of electrical components for TE models.

Electrical components location (TXC)

Identifies the location of electrical components for TXC models.

Checking generator stator windings resistance

Procedure for testing generator stator winding resistance.

Generator no-load performance

Performance data for the generator under no-load conditions.

Ignition and starter system (TC)

Details on the ignition and starter system for TC models, controlled by ECU.

Ignition and starter system (TE-TXC)

Details on the ignition and starter system for TE-TXC models, controlled by ECU.

Charging system (TE-TXC)

Overview of the charging system components and function for TE-TXC.

Charging system wiring diagram

Wiring diagram for the charging system.

Charging system inspections

Procedures for inspecting the charging system.

Battery (TE-TXC)

Details about the TE-TXC battery, including charging.

Regulated voltage (TE-TXC)

How to check regulated voltage for TE-TXC.

Voltage regulator check (TE-TXC)

Procedure for checking the voltage regulator on TE-TXC.

Voltage regulator check (TC)

Procedure for checking the voltage regulator on TC.

Voltage regulator

Description of the voltage regulator's function.

Voltage regulator/rectifier wiring diagram

Wiring diagram for the voltage regulator/rectifier.

Electrical starting system (TE-TXC)

Components and operation of the starting system for TE-TXC.

Starting system inspection

Procedures for inspecting the starting system.

Starter motor inspection (TE-TXC)

How to inspect the starter motor on TE-TXC.

Starter motor

Specifications for the starter motor.

No-load test

Procedure for the starter motor no-load test.

Cranking test

Procedure for the starter motor cranking test.

Starter motor test curves (TE-TXC)

Performance curves for the starter motor on TE-TXC.

Solenoid starter inspection (TE-TXC)

How to inspect the solenoid starter on TE-TXC.

Solenoid starter wiring diagram

Wiring diagram for the solenoid starter.

Coil windings resistance inspection

Procedure for checking ignition coil winding resistance.

Thermo-switch check

How to test the thermo-switch for the electric fan.

Electronic control unit (ECU)

Description of the ECU and spark plug inspection.

Spark plug

Information on spark plug type, gap, inspection, and replacement.

Battery (TE-TXC)

Details about the TE-TXC battery, including charging.

Battery charger

Instructions for charging the battery.

Headlamp, tail light (TE)

Information on headlamp and tail light for TE models.

Headlamp adjustment

Procedures for adjusting the headlamp beam.

Headlamp Bulbs Replacement (TE)

Steps to replace headlamp bulbs on TE models.

Tail light replacement

Instructions for replacing the tail light.

Number plate bulb replacement

Procedure for replacing the number plate bulb.

Handlebar switches

Checking continuity of handlebar switches.

Left-hand switch (TC)

Details on the left-hand handlebar switch for TC models.

L.H. Handlebar commutator (TE)

Description of controls on the L.H. handlebar commutator for TE models.

Right-hand switch (TE-TXC)

Details on the right-hand handlebar switch for TE-TXC models.

Fuses (TE-TXC)

Information and precautions regarding fuses on TE-TXC models.

Semiconductor parts

Precautions when handling semiconductor parts.

Relay test (TE - TXC)

Procedure for testing relays on TE-TXC models.

Digital instrument, warning lights (TE)

Description of the digital instrument and warning lights on TE models.

FI Lamp - Operating failures (TE-TXC)

Information on the FI Lamp for engine and injection system malfunctions.

Dashboard replacement (TE)

Steps for replacing the dashboard on TE models.

Troubleshooting

General troubleshooting guide for electrical system issues.

Charging system (TE-TXC)

Troubleshooting specific to the charging system on TE-TXC.

Starting system (TE-TXC)

Troubleshooting specific to the starting system on TE-TXC.

Electronic ignition system

Troubleshooting issues related to the electronic ignition system.

Wiring (TC)

Wiring diagram for TC models.

Cable routing and electrical parts installation instructions (TC)

Instructions for routing cables and installing parts on TC.

Cable routing and electrical parts installation instructions "TE-TXC"

Instructions for routing cables and installing parts on TE-TXC.

Important

Important precautions, especially regarding water and high-pressure air.

ENGINE COOLING

Coolant level check

Procedure for checking the coolant level in the radiator.

Cooling circuit (TC)

Diagram and description of the cooling circuit for TC models.

Engine cooling system overhaul (TC)

Procedures for overhauling the engine cooling system on TC models.

Cooling circuit (TE-TXC)

Diagram and description of the cooling circuit for TE-TXC models.

Engine cooling system overhaul (TE-TXC)

Procedures for overhauling the engine cooling system on TE-TXC models.

HYDRAULICALLY CONTROLLED CLUTCH

Hydraulic clutch system

Overview of the hydraulic clutch system components and operation.

Draining clutch fluid

Steps for draining the clutch fluid.

Clutch master cylinder servicing

Procedures for servicing the clutch master cylinder.

Bleeding the clutch system

Detailed instructions for bleeding air from the hydraulic clutch system.

FUEL INJECTION SYSTEM

Injection fuel feeding system

Description of the fuel injection system components and operation.

Operation Manual for "HUSQVARNA SERVICE TOOL" for injection fuel feeding system

Guide for using the Husqvarna Service Tool for injection system diagnosis.

Fuel pump test (TE-TXC)

Procedure for testing the fuel pump on TE-TXC models.

Fuel pump test (TC)

Procedure for testing the fuel pump on TC models.

SPECIAL TOOLS

TIGHTENING TORQUE FIGURES

CHASSIS AND WHEELS

Chassis

Description of the motorcycle frame construction.

Lubrication points (lubricant)

Identifies points requiring grease lubrication on the chassis.

Front wheel

Key components and legend for the front wheel assembly.

Removing the front wheel

Step-by-step instructions for removing the front wheel.

Reassembling the front wheel

Procedures for reinstalling the front wheel.

Speed sensor (TE)

Instructions for checking the speed sensor on TE models.

Rear wheel

Key components and legend for the rear wheel assembly.

Removing the rear wheel

Step-by-step instructions for removing the rear wheel.

Wheel servicing

General procedures for servicing wheel bearings.

Wheel axle warpage

How to check and address wheel axle warpage.

Axle runout over 100 mm

Specifications for checking axle runout.

Wheel spokes

Instructions for checking and tightening wheel spokes.

Wheel rim warpage

How to check and address wheel rim warpage.

Rear chain sprocket, secondary drive sprocket and chain

Inspection and replacement of the rear chain sprocket, drive sprocket, and chain.

Tightening torque figures

Torque specifications for the rear chain sprocket.

Checking pinion and sprockets for wear

How to check pinion and sprockets for wear.

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