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Husqvarna 2013 TXC 250R USA User Manual

Husqvarna 2013 TXC 250R USA
351 pages
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TE 250R - 310R 2013 I.E.
TE 310R 2013 I.E. USA
TC 250R 2013 - TC 250R 2013 I.E. USA
TXC 250R - 310R 2013 I.E. USA
Workshop Manual Ed. 07-2012
Rev 00

Table of Contents

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Husqvarna 2013 TXC 250R USA Specifications

General IconGeneral
BrandHusqvarna
Model2013 TXC 250R USA
CategoryMotorcycle
LanguageEnglish

Summary

Important notices

Accident-prevention rules

Rules for operator and persons working nearby to prevent accidents.

Damage to vehicle

Warnings about potential damage from incompliance with instructions.

General information

Engine

Details about engine type, bore, stroke, displacement, and compression ratio for different models.

Transmission

Specifies constant mesh gear type, gear ratios for TE/TXC and TC, and secondary drive ratios.

Overall dimensions

Provides wheelbase, overall length, width, and height for TE, TXC, and TC models.

Maintenance

Scheduled Maintenance Chart (TXC - TE)

Chart detailing maintenance tasks for TXC/TE racing models at various service intervals.

Scheduled Maintenance Chart (TE)

Chart detailing maintenance tasks for TE standard models for road use at various service intervals.

Scheduled Maintenance Chart (TC)

Chart detailing maintenance tasks for TC racing models at various service intervals.

Troubleshooting

Engine troubles

Lists common engine problems like starting issues, stalling, and noise with their causes and remedies.

Chassis troubles

Addresses issues related to handlebar movement, damping, wheel shakes, rear suspension noise, and braking.

Electrical system troubleshooting

Details common electrical problems like spark plug issues, charging system faults, and starter motor problems.

Settings and adjustments

Valve clearance adjustment

Step-by-step procedure for checking and adjusting valve clearances using shims.

Suspension setup according to track condition

Guidelines for adjusting front and rear suspension based on terrain type for optimal performance.

KAYABA front fork adjustment

Details on adjusting compression and rebound damping for Kayaba front forks.

General procedures

Saddle removal

Instructions for removing the motorcycle saddle.

Rear chassis with mudguard and air box removal (TC)

Procedure for removing the rear chassis, mudguard, and air box on TC models.

Exhaust system removal

Details on how to remove the silencer and exhaust manifold.

Engine disassembly

Cylinder head cover removal

Steps to remove the engine's cylinder head cover and its gasket.

Camshaft removal

Procedure for removing the camshafts, including timing mark alignment.

Cylinder head removal

Detailed steps for removing the engine's cylinder head.

Engine overhaul

Clearances

Explains the importance of clearances and how to check cylinder head warpage.

Valve seat refacing

Procedure for cleaning valve deposits and checking/refacing valve seats.

Piston rings

Instructions on checking piston rings for signs of forcing or scoring and replacement.

Engine reassembly

Assembly And Lubrication Instructions Crank- Alternator- Lubrication- Left Crankcase Half

Details on assembling and lubricating the crank, alternator, and left crankcase half.

Tightening torque figures

Lists torque specifications and lubrication notes for crankcase assembly.

Clutch Assembly

Steps for installing clutch plates, actuator plate, pressure plate, and springs.

Front suspension

Front fork removal

Step-by-step guide on how to remove the fork legs from the motorcycle.

Service instructions for Ø48USD Kayaba fork

General information and specifications for the Kayaba Ø48USD fork, including inner tubes and springs.

Front suspension (TC - TXC)

Exploded view and key for front suspension components on TC and TXC models.

Rear suspension

Rear shock absorber removal

Procedure for removing the rear shock absorber, including related components.

Disassembling and servicing the swinging arm

Steps for removing the rear wheel, swinging arm, and checking its components.

Chain roller, chain guide, chain slider

Instructions for checking the wear of chain roller, guide, and slider.

Brakes

Braking system

Overview of the braking system, including master cylinders, lines, calipers, and discs.

Checking brake pads for wear / replacing the pads

Guide on how to check brake pad wear and the procedure for replacing them.

Bleeding the front braking system

Detailed steps for bleeding air from the front brake hydraulic system.

Electrical system

Wiring diagram (TC)

Schematic diagram illustrating the electrical connections for TC models.

Wiring diagram (TE)

Schematic diagram illustrating the electrical connections for TE models.

Electrical components location (TE)

Identifies the location of ignition system and electrical components for TE models.

Troubleshooting

Diagnostic guide for common electrical system problems like charging, starting, and ignition faults.

Engine cooling

Coolant level check

Instructions on how to check the coolant level in the radiator and precautions for hot engines.

Cooling circuit (TC)

Diagram showing the components of the cooling circuit for TC models.

Engine cooling system overhaul (TE-TXC)

Steps for inspecting and servicing radiators and connecting hoses for TE-TXC models.

Hydraulically controlled clutch

Hydraulic clutch system

Explains the hydraulic clutch circuit, its components, and fluid warnings.

Bleeding the clutch system

Detailed steps for bleeding air from the hydraulic clutch system.

Fuel injection system

Injection fuel feeding system

Overview of the fuel injection system, its components, and operating parameters.

Operation Manual for "HUSQVARNA SERVICE TOOL" for injection fuel feeding system

Guide on using the service tool to test injection system components and parameters.

Fuel pump test (TE-TXC)

Procedure for testing the fuel pump operation on TE-TXC models.

Special tools

SPECIAL TOOLS

Lists special tools required for various service procedures with part numbers.

Tightening torque figures

TIGHTENING TORQUE FIGURES (+/- 5%) ENGINE

Comprehensive list of torque specifications for engine components.

TIGHTENING TORQUE FIGURES (+/- 5%) ELECTRICAL SYSTEM

Torque specifications for various electrical system components.

TIGHTENING TORQUE FIGURES (+/- 5%) FRONT SUSPENSION

Torque values for front suspension components.

TIGHTENING TORQUE FIGURES (+/- 5%) REAR SUSPENSION

Torque values for rear suspension components.

TIGHTENING TORQUE FIGURES (+/- 5%) WHEELS AND BRAKES

Torque specifications for wheels and brake components.

Chassis and wheels

Chassis

Description of the frame construction and material, with a warning about damaged chassis.

Front wheel

Exploded view and legend for the front wheel assembly components.

Reassembling the front wheel

Steps for correctly reassembling the front wheel, including torque values.

Rear wheel

Exploded view and legend for the rear wheel assembly components.

Wheel servicing

Instructions for checking and servicing wheel hub bearings and wheel axle.

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