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2013 TXC 310R USA
Husqvarna 2013 TXC 310R USA User Manual
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TE 250R - 310R 2013 I.E.
TE 310R 2013 I.E. USA
TC 250R 2013 - TC 250R 2013 I.E. USA
TXC 250R - 310R 2013 I.E. USA
Workshop Manual
Ed. 07-2012
Rev 00
2
Table of Contents
Table of Contents
10
Workshop Manual
3
Table of Contents
10
Starting
11
Transmission
12
Rear Suspension
13
General Information
14
Overall Dimensions
15
Weight
16
Table of Contents
32
Saddle Removal
34
Tank Removal
34
Valve Clearance Adjustment
36
Adjustment Throttle Cable
39
Idle Adjustment
39
Clutch Plate Replacement
40
Hydraulic Clutch Lever Adjustment and Fluid Level Check
41
Front Brake Lever Adjustment and Fluid Level Check
42
Rear Brake Pedal Position Adjustment
43
Rear Brake Fluid Level Check
44
Rear Brake Pedal Free Play Adjustment
44
Engine Oil Level Check
45
Engine Oil Replacement and Mesh Filters-Filter Cartridge Cleaning or Replacement
46
Coolant Level Check
47
Coolant Replacement
47
Air Filter Check (TC)
48
Air Filter Cleaning
48
Air Filter Check (te - TXC)
49
Air Filter Cleaning
49
Secondary Drive Chain Adjustment
51
Chain Lubrication
52
Disassembling and Cleaning
52
Lubricating a Chain Without O-Rings (TC)
52
Lubricating an O-Ring Chain
52
Washing a Chain Without O-Rings (TC)
52
Washing the Chain with or (te - TXC)
52
Suspension Setup According to Track Condition
53
Shock Absorber Adjustment
54
Shock Absorber Spring Preload Adjustment
55
Shock Absorber Compression and Rebound Damping Adjustment
56
Shock Absorber Springs
56
KAYABA Front Fork Adjustment
57
Steering Angle Adjustment
58
Steering Bearing Clearance Adjustment
58
Supply Hose Check
59
Exhaust System Check
60
Table of Contents
62
Foreword
63
Battery Removal (TE-TCX)
64
Saddle Removal
64
Side Panel Removal
64
Rear Chassis with Mudguard and Air Box Removal (TC)
65
Rear Chassis with Mudguard and Air Box Removal (TE-TXC)
65
Exhaust System Removal
68
Fuel Tank, Scoops and Spoiler Removal
72
Fuel Pump Removal (TC)
76
Fuel Pump Removal (te - TXC)
77
Condenser
78
Start-Up Relay Removal (TE-TXC)
78
Electronic Control Unit Removal CDI
79
Voltage Regulator Removal (TE-TXC)
79
Coil / Stick-Coil Removal
80
Voltage Regulator Removal (TC)
80
Clutch Hose Removal
81
Horn Removal (TE)
81
Electric Cooling Fan Removal (TE-TXC)
82
Secondary Drive Chain Removal
82
Removal of Engine from Motorcycle
83
Radiator Removal
88
Thermostat Removal (TE-XC)
89
Table of Contents
92
Layout of Engine Components (te - TXC)
93
Layout of Engine Components
94
Cylinder Head Cover Removal
95
Camshaft Removal
96
Water Pump Body Removal
98
Water Pump Disassembly
99
Cylinder Head Removal
100
Valve Removal
104
Cylinder Removal
106
Piston Removal
106
Flywheel Removal
107
Kick Start Pedal Removal
108
Sprocket Removal
108
Oil Filter Removal
109
Clutch Cover Removal
110
Clutch Disassembly
111
Kick Start Disassembly
114
Slider Removal
114
Starter Motor Removal (TE-TXC)
116
Starter Drive Disassembly (TE-TXC)
118
Starter Motor Disassembly (TE-TXC)
118
Oil Pump Disassembly
121
Gear Shift Pedal and Selector Assembly Removal
122
Primary Drive Gear Removal
124
Crankcase Disassembly
125
Gearbox Disassembly
126
Crankshaft Disassembly
128
Table of Contents
130
Cleaning Parts
131
Clearances
131
Cylinder Head
131
Valve Seat Refacing
132
Valve
133
Valve Spring
133
Rocker Arm Check
134
Valve Installation
135
Valve Leak Check
136
Camshaft
137
Timing Chain and Gears
137
Timing Chain Tensioners
137
Cylinder
138
Piston
138
Cylinder to Piston Clearance
139
Piston Diameter
139
Piston Pin
139
Piston Ring to Cylinder Clearance
140
Piston Rings
140
Big End Axial Clearance
141
Big End Side Clearance
141
Piston Pin to Small End Clearance
141
Piston Ring to Groove Clearance
141
Crankshaft
142
Crankshaft Straightness
142
Clutch
143
Clutch Spring
144
Friction Plate to Clutch Housing Clearance
144
Oil Pump
146
Drive Bushing Roundness
147
Selector Drum
147
Shifter Forks and Gears
147
Table of Contents
150
General
151
Assembly and Lubrication Instructions
152
Crank- Alternator- Lubrication- Left Crankcase Half
152
Tightening Torque Figures
153
Assembly and Lubrication Instructions
154
Gearbox - Gear Shift Control (5 Speed)
154
Tightening Torque Figures
155
Assembly and Lubrication Instructions
156
Gearbox - Gear Shift Control (6 Speed)
156
Tightening Torque Figures
157
Assembly and Lubrication Instructions
158
Clutch- Kick Start- Lubrication- Right Crankcase Half
158
Tightening Torque Figures
159
Assembly and Lubrication Instructions
160
Right Crankcase Cover
160
Tightening Torque Figures
161
Assembly and Lubrication Instructions
162
Head - Cylinder - Piston - Timing System - Water Pump - Spark Plug
162
Tightening Torque Figures
163
Input Shaft (5 Speed)
165
Output Shaft (5 Speed)
166
Input Shaft (6 Speed)
168
Output Shaft (6 Speed)
169
Crankcase Assembly
170
Gear Shift Control Assembly
175
Kick Start Assembly
179
Timing Chain and Primary Drive Assembly
180
Clutch Assembly
183
Sprocket Installation
185
Flywheel and Starter Motor Installation (TE-TXC)
186
Flywheel Installation (TC)
188
Piston and Cylinder Installation
189
Piston Ring Installation
189
Cylinder Head Gasket Selection Table
191
Cylinder Head Installation
192
Timing Chain Tensioner Installation
194
Water Pump Installation
194
Camshaft Installation
195
Flywheel Cover Installation
197
Plug Refitting
198
Starter Motor Seat Cover Installation (TC)
198
Refitting of the Head Cylinder Cover, Spark Plug, Coil
199
Right Crankcase Assembly
200
Blow-By Tube Fitting/Filter (310)
202
Filter and Drain Plug (250)
202
Oil Feed Hose Installation
202
Gear Shift and Kick Start Pedal Installation
203
Installing the Engine and Assembling the Motorcycle
204
Table of Contents
206
Front Fork Removal
208
Front Suspension (TC - TXC)
210
Service Instructions for Ø48USD Kayaba Fork
210
Front Suspension (TE)
222
Table of Contents
234
Lubrication Points (Grease)
235
Rear Shock Absorber
235
Rear Suspension
235
Rear Shock Absorber Removal
236
Disassembling and Servicing the Swinging Arm
237
Servicing the Rear Suspension Drop and Drag Link
238
Servicing the Swinging Arm Shaft
238
Chain Roller, Chain Guide, Chain Slider
239
Table of Contents
242
Braking System
243
Brake Disc
244
Checking Brake Pads for Wear / Replacing the Pads
245
Bleeding the Front Braking System
246
Bleeding the Rear Braking System
247
Changing the Fluid
248
Table of Contents
252
Wiring Diagram (TC)
255
Wiring Diagram (TE)
256
Wiring Diagram (TXC)
257
Checking Generator Stator Windings Resistance
268
Generator No-Load Performance
269
Ignition and Starter System (TC)
270
Ignition and Starter System (TE-TXC)
271
Charging System (TE-TXC)
273
Charging System Wiring Diagram
273
Battery (TE-TXC)
274
Charging System Inspections
274
Regulated Voltage (TE-TXC)
274
Voltage Regulator
274
Voltage Regulator Check (TC)
274
Voltage Regulator Check (TE-TXC)
274
Electrical Starting System (TE-TXC)
275
Voltage Regulator/Rectifier Wiring Diagram
275
Cranking Test
276
No-Load Test
276
Solenoid Starter Inspection (TE-TXC)
276
Solenoid Starter Wiring Diagram
276
Starter Motor
276
Starter Motor Inspection (TE-TXC)
276
Starter Motor Test Curves (TE-TXC)
276
Starting System Inspection
276
Coil Windings Resistance Inspection
277
Thermo-Switch Check
277
Electronic Control Unit (ECU)
278
Battery (TE-TXC)
279
Battery Charger
279
Headlamp Adjustment
280
Headlamp, Tail Light (TE)
280
Headlamp Bulbs Replacement (TE)
281
Number Plate Bulb Replacement
282
Tail Light Replacement
282
Handlebar Commutator (TE)
283
Handlebar Switches
283
Left-Hand Switch (TC)
283
Right-Hand Switch (TE-TXC)
283
Fuses (TE-TXC)
284
Semiconductor Parts
284
Relay Test (te - TXC)
285
Digital Instrument, Warning Lights (TE)
286
FI Lamp - Operating Failures (TE-TXC)
288
Charging System (TE-TXC)
289
Dashboard Replacement (TE)
289
Electronic Ignition System
289
Starting System (TE-TXC)
289
Troubleshooting
289
Wiring (TC)
290
Cable Routing and Electrical Parts Installation Instructions (TC)
291
Fuel Injection Control Unit Position (TC)
291
Position of the Coil / Stick-Coil
291
Position of the Connectors Front Side
291
Position of the Voltage Regulator (TC)
291
Air Temperature Sensor Connection (TC)
292
Control Unit Connection (TC)
292
Ignition Coil / Stick-Coil Connection (TC)
292
Fuel Pump Connector Position (TC)
293
Securing the Engine Stop Button Cable (TC)
293
Securing the Wiring (TC)
293
Condenser Connection (TC)
294
Connection of Alternator (TC)
294
Voltage Regulator Connection (TC)
294
Wiring (TE-TXC)
295
Cable Routing and Electrical Parts Installation Instructions "TE-TXC
296
Position of the Coil / Stick-Coil
296
Relay and Fuses Position
296
Electronic Control Unit Positioning
297
Securing the Engine Ground to Chassis and Engine Ground to Battery Cables
297
Securing the Starter Motor/Solenoid Starter Cable
297
Voltage Regulator Positioning
297
Battery Negative Cable Routing (A)
298
Connection of Relays and Fuses
298
Wiring Connection to Voltage Regulator
298
Connection of Atmospheric Pressure Sensor Connector
299
Electric Fan and Thermo Switch Connection
299
Fuel Pump Connector Position
299
Injector Connection
299
Chassis Cable Holes and Connection to Tail Light, Flasher Starter Relay
300
Engine Water Temperature Connector
300
Ignition Cable Connection
300
Lambda Sensor Position and Connector
300
Clip Installation on Fuse Holders
301
Rear Stop Connection
301
Dashboard Bracket Connectors (TE)
302
Horn Connector (TE)
302
Top Central View Harness Fastening
302
Front Cable Fastening, under the Headlight (TE)
303
Left Side Steering Tube Cable Fastening (TE)
303
Right Side Steering Tube Cable Fastening
303
Fastening the Electric Fan Cable
304
Fastening the Lambda Probe Cables
304
Important
305
Table of Contents
307
Coolant Level Check
308
Cooling Circuit (TC)
309
Engine Cooling System Overhaul (TC)
310
Cooling Circuit (TE-TXC)
311
Engine Cooling System Overhaul (TE-TXC)
312
Table of Contents
315
Hydraulic Clutch System
316
Clutch Master Cylinder Servicing
317
Draining Clutch Fluid
317
Bleeding the Clutch System
318
Injection Fuel Feeding System
322
Operation Manual for "HUSQVARNA SERVICE TOOL" for Injection Fuel Feeding System
323
Fuel Pump Test (TE-TXC)
324
Fuel Pump Test (TC)
325
Chassis
340
Lubrication Points (Lubricant)
341
Front Wheel
342
Removing the Front Wheel
343
Reassembling the Front Wheel
344
Speed Sensor (TE)
344
Rear Wheel
345
Removing the Rear Wheel
346
Wheel Servicing
347
Wheel Axle Warpage
347
Axle Runout over 100 MM
347
Wheel Spokes
348
Wheel Rim Warpage
348
Rear Chain Sprocket, Secondary Drive Sprocket and Chain
349
Checking Pinion and Sprockets for Wear
350
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Husqvarna 2013 TXC 310R USA Specifications
General
Brand
Husqvarna
Model
2013 TXC 310R USA
Category
Motorcycle
Language
English
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