EasyManua.ls Logo

Husqvarna NUDA 900 2013 User Manual

Husqvarna NUDA 900 2013
363 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
NUDA 900 2012/2013
NUDA 900 R 2012/2013
Workshop Manual Ed. 11-2011
Rev 02

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Husqvarna NUDA 900 2013 and is the answer not in the manual?

Husqvarna NUDA 900 2013 Specifications

General IconGeneral
Transmission6-speed
StarterElectric
Final DriveChain
Rear Suspension AdjustmentPreload, rebound
Front Tire120/70 ZR 17
Rear Tire180/55 ZR 17
Power105 hp (77 kW)
Torque100 Nm (74 ft-lb) @ 6, 250 rpm
Rear SuspensionMonoshock
Front BrakeDual 320 mm discs, 4-piston calipers
Rear BrakeSingle 240 mm disc, 2-piston caliper
FrameSteel trellis
Front BrakesDual 320 mm discs, 4-piston calipers
Rear BrakesSingle 240 mm disc, 2-piston caliper
Fuel SystemElectronic Fuel Injection

Summary

IMPORTANT NOTICES

GENERAL SAFETY WARNINGS

General recommendations for safe vehicle operation.

Fuel

Safety precautions regarding fuel handling and storage.

Engine oil

Safety precautions for handling and disposal of engine oil.

Brake fluid

Warnings and precautions for handling brake fluid.

Battery

Safety precautions for handling and charging the battery.

RECOMMENDED SHOP PRACTICES

Recommended procedures for safe and effective maintenance and repair.

GENERAL INFORMATION

Engine

Technical specifications of the engine.

Chassis

Description of the motorcycle's chassis structure.

Front suspension

Technical specifications for the front suspension.

Rear suspension

Technical specifications for the rear suspension.

Front brake

Details on the front brake system.

Rear brake

Details on the rear brake system.

Weight, capacity

Vehicle weight and fluid capacities.

Electrical components location

Identification and location of electrical system components.

Dimension

Overall physical dimensions of the motorcycle.

MAINTENANCE

NUDA 900 / NUDA 900 R SCHEDULED MAINTENANCE CHART

Scheduled maintenance tasks and intervals for the dealer.

TROUBLESHOOTING

ENGINE

Common engine-related problems and their remedies.

CHASSIS

Common problems related to the motorcycle chassis and suspension.

ELECTRICAL SYSTEM

Common issues and solutions within the electrical system.

SETTINGS AND ADJUSTMENTS

Throttle cable adjustment

Adjusting the throttle control cable free play.

Front brake lever adjustment and fluid level check

Adjusting lever reach and checking front brake fluid level.

Clutch control

Adjusting clutch lever position and free play.

Oil level check

Procedure for checking engine oil level.

Engine oil replacement and cartridge filter replacement

Steps for changing engine oil and filter.

Coolant replacement

Procedure for replacing engine coolant.

Chain adjustment

Adjusting the drive chain tension and alignment.

Suspension settings summary tables

Summary table of suspension settings for different models.

Shock absorber hydraulic damping adjustment

Adjusting hydraulic damping on front and rear shock absorbers.

Fork adjustment NUDA 900 R

Adjusting compression and rebound on NUDA 900 R front forks.

GENERAL PROCEDURES

Battery removal

Procedure for removing the motorcycle battery.

Fuel pump removal

Steps to remove the fuel pump assembly.

Throttle body removal

How to remove the throttle body.

Exhaust system removal

Procedure for removing the exhaust system components.

Coil / Stick-Coil removal and spark plug test

Removing ignition coils and testing spark plugs.

Radiator removal

Steps for removing the engine radiator.

Engine removal

Detailed procedure for removing the engine from the motorcycle.

Engine reassembly

Steps for reassembling the engine onto the motorcycle.

ENGINE SETTINGS AND ADJUSTMENTS

VALVE CLEARANCE CHECK

Procedure for checking and measuring valve clearances.

HALF-BALL REPLACEMENT

Steps for replacing half-balls in the valve train.

CAMSHAFT ASSEMBLY

Procedures for installing exhaust and intake camshafts.

TIMING CHECK

How to check and verify engine timing marks.

GENERAL ENGINE PROCEDURES

LEFT CLUTCH SIDE COVER REMOVAL/INSTALLATION

Procedures for removing and installing the left clutch side cover.

RIGHT ENGINE CRANKCASE REMOVAL/REPLACEMENT

Steps to remove and replace the right engine crankcase.

REMOVAL/INSTALLATION OF THE COMPLETE CLUTCH

Complete procedure for clutch removal and installation.

OIL PUMP

Details on oil pump removal and installation.

COOLANT PUMP REMOVAL/INSTALLATION

Steps for removing and installing the coolant pump.

CYLINDER HEAD REMOVAL/DISASSEMBLY

Cylinder head cover removal/installation

Procedures for removing and installing the cylinder head cover.

Locking the crankshaft

How to lock the crankshaft for engine work.

Camshaft removal/replacement

Steps for removing and replacing the camshafts.

Cylinder head removal/installation - replacement of cylinder head gasket

Procedure for removing/installing cylinder head and gasket.

Valve removal

Steps for removing and installing engine valves.

CRANKCASE DISASSEMBLY

Gearbox removal

Steps to remove the gearbox assembly.

CRANKSHAFT REMOVAL

Procedure for removing the engine crankshaft.

Piston removal

Steps for removing pistons from cylinders.

Installing the pistons with the connecting rod

Procedure for installing pistons with connecting rods.

Main bearing cap installation

Steps for installing main bearing caps.

Connecting rod cap installation

Procedure for installing connecting rod caps.

Fixing the crankcase halves

Steps for correctly fixing the crankcase halves together.

ENGINE TORQUE FIGURES

Engine to chassis

Torque specifications for engine to chassis mounting bolts.

Steering ring nut

Torque for steering ring nut first and final tightening.

Front brake disc fastening

Torque for front brake disc screws.

Sprocket to engine

Torque specification for sprocket to engine.

WEAR LIMITS OF ENGINE PARTS

Crankshaft / Casing assy.

Wear limits for crankshaft and casing assembly components.

Connecting rod

Wear limits for connecting rod and its components.

Gearbox

Wear limits for gearbox internal parts.

Piston

Wear limits for pistons and piston rings.

Valves

Wear limits for valve stem, guides, and seats.

FRONT SUSPENSION

Front end

Diagram and key components of the front suspension system.

Disassembly

Steps for disassembling the front suspension components.

Assembly

Procedures for reassembling the front suspension.

Suspension settings summary tables

Summary table of suspension settings for different models.

Servicing forks

Procedures for servicing the front fork components.

Damper reassembly

Steps for reassembling the front suspension damper.

REAR SUSPENSION

Rear suspension

Overview of the rear suspension system and adjustments.

Rear shock absorber removal

Steps to remove the rear shock absorber.

Rear shock absorber spring replacement

Procedure for replacing the rear shock absorber spring.

Rear swinging arm removal

Steps for removing the rear swinging arm.

BRAKES (NON-ABS version MY12 only)

Braking system

Overview of the motorcycle's braking system and circuits.

Brake disc

Inspection and replacement procedures for brake discs.

Checking brake pads for wear / replacing the pads

How to check and replace brake pads for wear.

Brake fluid replacement

Procedures for replacing brake fluid and bleeding the system.

Bleeding the front braking system

Steps to bleed air from the front brake system.

Bleeding the rear braking system

Steps to bleed air from the rear brake system.

BRAKES (ABS version MY13 only)

Braking system (ABS)

Overview of the ABS braking system and circuit diagram.

Brake disc

Inspection and replacement of brake discs for ABS models.

Checking brake pads for wear / replacing the pads

How to check and replace brake pads for ABS models.

Brake fluid replacement

Procedures for replacing brake fluid in ABS system.

Bleeding the front braking system

Steps to bleed the front ABS brake system.

Bleeding the rear braking system

Steps to bleed the rear ABS brake system.

ELECTRICAL SYSTEM

Wiring diagram MY12

Wiring diagram for MY12 models.

Wiring diagram MY13

Wiring diagram for MY13 models.

Electrical component location

Identification and location of electrical system components.

Ignition and injection system

Explanation of the engine ignition and injection system.

Charging system

Overview of the motorcycle's charging system.

Starting system

Details on the electric starting system.

Fuses

Information on the motorcycle's fuse box and fuse types.

Relay test

How to test various relays in the electrical system.

Combined dashboard

Explanation of the multifunction dashboard indicators and functions.

Clock adjustment

Procedure for setting the motorcycle's clock.

Setting units of measurement

How to set display units for speed, temperature, and fuel.

Changing ECU mapping

How to change engine mapping modes (RAIN/STANDARD).

Control unit removal

Steps to remove the electronic control unit (ECU).

ENGINE COOLING

Coolant level check

How to check the engine coolant level.

Coolant replacement

Procedure for replacing engine coolant.

Cooling circuit

Diagram and components of the engine cooling system.

Servicing the engine cooling system

Maintenance and checks for the engine cooling system.

TIGHTENING TORQUE FIGURES

Engine to chassis

Torque specifications for engine to chassis mounting bolts.

Steering ring nut

Torque for steering ring nut first and final tightening.

Front brake disc fastening

Torque for front brake disc screws.

Sprocket to engine

Torque specification for sprocket to engine.

CHASSIS AND WHEELS

Chassis

Overview of the chassis structure and general inspection.

Lubrication points (lubricant)

Locations for lubricating chassis components.

Front wheel

Components and diagram of the front wheel assembly.

Removing the front wheel

Steps for removing the front wheel.

Refitting the front wheel

Procedure for refitting the front wheel.

Rear wheel

Components and diagram of the rear wheel assembly.

Removing the rear wheel

Steps for removing the rear wheel.

Wheel axle warpage

How to check wheel axle for warpage.

Wheel rim warpage

Allowed limits for wheel rim warpage.

Rear chain sprocket, secondary drive sprocket and chain

Information on rear sprockets and drive chain inspection.

Related product manuals