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Husqvarna SMR User Manual
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ENGLISH
1
Cap1_GB 19-07-2007 10:35 Pagina 1
2
Table of Contents
Presentation
2
Important Notices
2
Precautions for Children Warning
3
Table of Contents
4
Identification Data
5
Vehicle Identification Number (VIN)
6
Controls Location
9
Technical Data
10
Table for Lubrication, Supplies
12
Lubrication Table, Supplies
12
Fuel Cock (TC-TXC)
13
Fuel Injection Engine (TE-SMR)
13
Controls
13
Sidestand
14
Fuel
14
Carburetor Choke (TC-TXC)
15
Cold Start (TE-SMR)
15
Digital Instrument, Warning Lights (TE-SMR)
16
Speed / Clock / Rpm
17
Speed / H / Rpm
17
SPEED (Kmh or Mph) / ODO / RPM
17
Speed / Trip 1 / Rpm
18
Speed / Stp 1 / Rpm
18
Speed / Avs 1 / Rpm
18
Speed / V Max / Rpm
19
Speed / Trip 2 / Rpm
19
Trp 2 / Clock / Rpm
19
SPEED /RPM (Engine R.p.M. Numerical Value)
19
Steering Lock (TE-SMR)
20
Throttle Control
20
Front Brake Control
20
RH Handlebar Commutator (TE-TXC-SMR)
21
LH Handlebar Commutator (TE-SMR)
21
Engine Stop Button (TC-TXC)
21
Clutch Control
21
Rear Brake Control
22
Gear Shift Control
22
Running in
23
Riding
23
Engine Start (TE-SMR)
24
Engine Start (TXC)
25
Starting Decompressor
25
Engine Start (TC-TXC)
26
Cold Start at Low Temperatures
28
Hot Start (TC-TXC)
29
Stopping the Motorcycle and the Engine
30
Engine Oil Replacement and Bag Filters Filter Cartridge Cleaning or Replacement
31
Checking the Oil Level
31
Coolant Level Check
32
Replacement of Cooling Fluid
32
Throttle Cable Adjustment
33
Adjusting the Carburetor (TC-TXC)
34
Adjusting the Idle (TC-TXC)
34
Adjusting the Idle (TE-SMR)
34
Spark Plug Check
35
Voltage Regulator (TXC-TE-SMR)
35
Adjusting the Valve Play
36
How to Remove the Tank (TC-TXC)
36
How to Remove the Tank (TE-SMR)
37
Air Filter Check
39
Air Filter Cleaning
39
Assembly
39
Steering Wheel Ball Play Adjustment
40
Adjustment of the Control Lever and Check of the Front Brake Fluid Level
41
Rear Brake Idle Stroke Adjustment
42
Rear Brake Pedal Position Adjustment
42
Checking the Fluid Level
43
Adjustment of the Control Lever and Check of the Hydraulic Clutch Fluid Level
43
Hydraulic Clutch Bleeding
44
Adjusting the Suspension According to Particular Track Conditions
45
Adjusting the Compression Fork
46
Oil Fork Level
47
Oil Quantity in each Fork Leg
47
Handlebar Position and Height Change
48
Adjusting the Shock Absorber Spring Preload
49
Adjusting the Shock Absorber
49
Shock Absorber Damping Adjustment
50
Chain Adjustment
51
Fast Adjustment
51
Checking the Wear of Chain, Pinion and Sprocket
52
Lubricating the Chain
52
Disassembling and Cleaning the Chain
52
Lubricating the Chain with or
53
Washing the Chain with or
53
Lubricating the Chain Without or
53
Washing the Chain Without or
53
Removing the Front Wheel
54
Reassembling the Front Wheel
55
Removing the Rear Wheel
56
Tires
57
Brakes
57
Brake Pads Removal
58
Pads Installation
59
Pads Cleaning
59
Brake Disc Wear
60
Disc Cleaning
61
Fluid Change
61
To Replace the Brake Fluid
62
Front Braking System Bleeding
64
Front Braking System Bleeding (SMR)
66
Rear Braking System Bleeding
67
Replacing the Muffler Deadening Material
69
Exhaust Muffler
69
Service Limit
70
Cylinder-Piston Fitting
70
Piston Ring/Piston Rings Groove Clearances
72
Piston Ring/Cylinder Clearance
73
Coupling the Connection Rod Small End Pin
74
Clutch Unit
75
Clutch Spring
76
Valve Guide
76
Valve
76
Valve Spring
77
Camshaft
77
Overhauling the Wheels
78
Deformation Rim
78
Wheel Spokes
78
Wheel Rim Axle Bending
78
Electric System (TE-SMR)
79
Ignition System/Elettrical System
79
Cable Colour Coding
80
Electrical Diagram (TE-SMR)
81
Electric Diagram - TC-TXC 250
83
Electric Diagram - TC,TXC 450-510
85
Battery
86
Battery Charger
86
Indicative Values Relative to the Charging Time Depending on Battery Status
87
Headlamp Bulbs Replacement (TE-SMP)
88
Rear Tail Light Bulb Replacement (TE-SMR)
88
Replacing the Number Plate Lamp (TE-SMR)
89
Adjustment of Headlight (TE-SMR)
90
Special Tools
91
Tightening Torques
92
Vehicle Views
94
Kits
94
Optional Parts List (TE)
95
Optional Parts List (TC)
96
Optional Parts List (TXC)
97
Optional Parts List (SMR)
98
Cleaning
99
Appendix
99
After Washing
100
Preparation for Washing
100
Where to be Careful When Washing
100
Pre-Delivery Inspection
101
Note for Usa/Cdn- aus Models
102
Spark Arrester Maintenance and Cleaning
104
Tampering Warning
105
Alphabetical Index
105
Alphabetical Index
107
4
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Husqvarna SMR Specifications
General
Transmission
6-speed
Final Drive
Chain
Cooling System
Liquid-cooled
Rear Suspension
Monoshock
Front Brake
Single disc
Rear Brake
Single disc
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