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Husqvarna SMR User Manual

Husqvarna SMR
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Cap1_GB 19-07-2007 10:35 Pagina 1

Table of Contents

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Husqvarna SMR Specifications

General IconGeneral
Transmission6-speed
Final DriveChain
Cooling SystemLiquid-cooled
Rear SuspensionMonoshock
Front BrakeSingle disc
Rear BrakeSingle disc

Summary

PRESENTATION

IMPORTANT NOTICES

Model Specific Notices

Notices for TC/TXC competition and TE/SMR street legal models.

IMPORTANT GUIDELINES AND SAFETY

Motorcycle Configuration and Guarantee

Understanding the guarantee reference for motorcycle configuration.

Safety Warnings and Precautions

Key warnings, cautions, and notes for safe operation.

Child Safety Precautions

Safety measures to prevent harm to children around the motorcycle.

IDENTIFICATION DATA

Vehicle Identification Number (V.I.N.)

How to find and record the V.I.N. for your motorcycle.

CONTROL LOCATIONS

Handlebar and Front Controls

Identifying controls on handlebars and front of the motorcycle.

Rear Shock Absorber Adjustments

Locating rear shock absorber adjustment points.

TECHNICAL DATA OVERVIEW

Engine and Fuel System Specifications

Details on engine bore, stroke, fuel system components, and settings.

Transmission, Drive, and Clutch Data

Gear ratios, drive ratios, and clutch type information.

DIMENSIONS, WEIGHT, AND LUBRICATION

Vehicle Specifications and Capacities

Dimensions, weight, and fluid capacities for the motorcycle.

Lubrication and Supplies Table

Recommended lubricants and fluids for various motorcycle parts.

OPERATING CONTROLS

Fuel Cock and Fuel Injection System

Operation of fuel cock (TC-TXC) and fuel injection (TE-SMR).

SIDESTAND AND FUEL GUIDELINES

Sidestand Usage and Fuel Recommendations

Sidestand warnings and recommended fuel types.

STARTING PROCEDURES

Carburetor Choke and Cold Start

Using choke for starting TC-TXC and TE-SMR models.

DIGITAL INSTRUMENT AND WARNING LIGHTS (TE-SMR)

Instrument Display Overview

Understanding the digital display and its functions.

Warning Light Meanings

Interpretation of the various warning lights on the instrument panel.

DIGITAL INSTRUMENT DISPLAY MODES

Speed, ODO, and RPM Display

Viewing speed, odometer, and engine RPM.

Speed, Hours, and RPM Display

Viewing speed, engine hours, and engine RPM.

Speed, Clock, and RPM Display

Viewing speed, time, and engine RPM.

ADJUSTING HANDLEBAR CONTROLS

Throttle and Front Brake Control Adjustment

Adjusting throttle and front brake lever positions.

STEERING LOCK OPERATION (TE-SMR)

HANDLEBAR SWITCHGEAR FUNCTIONS

Right Handlebar Controls

Engine start/stop and remote switch functions.

Left Handlebar Controls

High beam, turn signals, and horn controls.

CLUTCH CONTROL OPERATION

REAR BRAKE AND GEAR SHIFT OPERATION

RIDING PREPARATION AND CHECKS

Pre-Ride Inspection Checklist

Essential checks before operating the motorcycle.

Engine Running-In Procedure

Recommended steps for initial engine break-in.

TE-SMR ENGINE STARTING PROCEDURE

ENGINE STARTING PROCEDURES

TXC Engine Starting

Procedure for starting TXC models.

Starting Decompressor Usage

How to use the manual starting decompressor.

TC-TXC ENGINE STARTING PROCEDURE

STARTING NOTES AND PROCEDURES

Warm Starting and Cold Start Notes

Procedures and important notes for warm and cold engine starts.

HOT START PROCEDURE (TC-TXC)

STOPPING THE MOTORCYCLE AND ENGINE

ENGINE OIL LEVEL AND REPLACEMENT

Checking Engine Oil Level

How to check the engine oil level.

Engine Oil and Filter Replacement

Steps for changing engine oil and filter.

COOLANT LEVEL AND REPLACEMENT

Checking Coolant Level

Procedure for checking the coolant level.

Coolant Replacement Procedure

Steps for replacing the coolant.

THROTTLE CABLE ADJUSTMENT

CARBURETOR AND IDLE SPEED ADJUSTMENTS

Adjusting Carburetor and Idle (TC-TXC)

Adjusting carburetor and idle speed for TC-TXC.

Adjusting Idle Speed (TE-SMR)

Adjusting idle speed for TE-SMR models.

SPARK PLUG AND VOLTAGE REGULATOR CHECKS

Spark Plug Inspection and Selection

How to check, clean, and select the correct spark plug.

Voltage Regulator Location

Identifying the location of the voltage regulator.

VALVE PLAY ADJUSTMENT AND FUEL TANK REMOVAL

Adjusting Valve Clearance

Procedure for checking and adjusting valve play.

Fuel Tank Removal (TC-TXC)

Steps to remove the fuel tank from TC-TXC models.

FUEL TANK REMOVAL (TE-SMR)

AIR FILTER MAINTENANCE

Air Filter Check and Access

How to check and access the air filter element.

Air Filter Cleaning and Installation

Steps for washing, drying, and reinstalling the air filter.

STEERING WHEEL BALL PLAY ADJUSTMENT

FRONT BRAKE LEVER ADJUSTMENT AND FLUID CHECK

REAR BRAKE PEDAL ADJUSTMENTS

Pedal Position Adjustment

Adjusting the rear brake pedal position.

Idle Stroke Adjustment

Adjusting the rear brake pedal's idle stroke.

HYDRAULIC CLUTCH FLUID LEVEL AND CONTROL LEVER ADJUSTMENT

HYDRAULIC CLUTCH BLEEDING

SUSPENSION ADJUSTMENT FOR TRACK CONDITIONS

Suspension Setup for Different Ground Conditions

Adjusting suspension for hard, sandy, and muddy ground.

FRONT FORK SUSPENSION ADJUSTMENT

Compression and Extension Adjustment

Adjusting fork compression and extension settings.

Front Fork Air Vent Procedure

Steps to bleed air from the front fork.

FORK OIL LEVEL AND QUANTITY SPECIFICATIONS

HANDLEBAR POSITION AND HEIGHT ADJUSTMENT

SHOCK ABSORBER ADJUSTMENT PROCEDURES

Adjusting Shock Absorber Sag

Measuring and adjusting the rear shock absorber sag.

Spring Preload Adjustment

Adjusting the spring preload for the shock absorber.

SHOCK ABSORBER DAMPING ADJUSTMENT

Compression Damping Adjustment

Adjusting low and high speed compression damping.

Extension Damping Adjustment

Adjusting the shock absorber's rebound damping.

CHAIN ADJUSTMENT

CHAIN, SPROCKET, AND PINION WEAR CHECK AND LUBRICATION

Wear Checks for Chain Components

Inspecting chain, pinion, and sprocket for wear.

Chain Lubrication Instructions

Proper methods for lubricating the drive chain.

Chain Disassembly and Cleaning

Steps for cleaning the drive chain when dirty.

CHAIN MAINTENANCE PROCEDURES

Chain Lubrication Methods

Lubricating chains with and without O-rings.

Chain Washing Methods

Washing chains with and without O-rings.

REMOVING THE FRONT WHEEL

REASSEMBLING THE FRONT WHEEL

REMOVING THE REAR WHEEL

TIRES AND BRAKES OVERVIEW

Tire Wear and Inflation Information

Guidelines for tire wear and correct inflation pressure.

Brake System Component Identification

Identifying key parts of the front and rear brake systems.

BRAKE PAD MAINTENANCE

Brake Pad Removal Procedure

Steps for safely removing brake pads.

Brake Pad Wear Specifications

Wear limits for brake pads on different models.

BRAKE PAD CLEANING AND INSTALLATION

BRAKE DISC WEAR AND WARPAGE CHECKS

BRAKE DISC CLEANING AND FLUID CHANGE

BRAKE FLUID REPLACEMENT PROCEDURE

BRAKE FLUID REPLACEMENT PROCEDURE (continued)

FRONT BRAKING SYSTEM BLEEDING (TE, TC, TXC)

FRONT BRAKING SYSTEM BLEEDING (SMR)

REAR BRAKING SYSTEM BLEEDING

EXHAUST MUFFLER MAINTENANCE

Muffler Deadening Material Replacement

Procedure to replace the muffler's internal sound-deadening material.

ENGINE SERVICE LIMITS AND CYLINDER-PISTON FITTING

PISTON DIAMETER AND CLEARANCE SPECIFICATIONS

PISTON RING AND GROOVE CLEARANCE CHECKS

PISTON RING AND CYLINDER CLEARANCE CHECKS

CONNECTING ROD AND CRANKSHAFT CLEARANCE CHECKS

CLUTCH UNIT SPECIFICATIONS

Clutch Plate Thickness and Housing Clearance

Specifications for clutch plate thickness and housing clearance.

CLUTCH SPRING AND VALVE COMPONENT CHECKS

Clutch Spring Length Measurement

How to measure the free length of clutch springs.

Valve Guide and Valve Condition Checks

Inspecting valve guides and valve condition for wear.

VALVE SPRING AND CAMSHAFT INSPECTION

Valve Spring Weakening and Squareness Check

Checking valve springs for length and squareness.

Camshaft Inspection Procedures

How to inspect camshaft surfaces and cam height.

WHEEL OVERHAULING AND COMPONENT CHECKS

Rim Deformation and Spoke Tension Checks

Inspecting rim for runout and spoke nipple tightness.

Wheel Rim Axle Bending Correction

Straightening or replacing bent wheel axles.

IGNITION AND ELECTRICAL SYSTEM (TE-SMR)

ELECTRICAL DIAGRAM LEGENDS AND KEYS

Cable Colour Coding Key

Reference for wire color codes in electrical diagrams.

TE-SMR Electrical Diagram Component Key

List of components shown in the TE-SMR electrical diagram.

TC-TXC 250 ELECTRICAL DIAGRAM KEY

TC,TXC 450-510 ELECTRICAL DIAGRAM KEY

BATTERY MAINTENANCE AND CHARGING

Battery Maintenance Procedures

Guidelines for servicing the motorcycle's battery.

Battery Charging Instructions

How to properly charge the motorcycle battery.

BATTERY CHARGING TIME ESTIMATES

BULB REPLACEMENT PROCEDURES

Headlamp Bulb Replacement (TE-SMR)

Steps to replace headlamp bulbs.

Rear Tail Light Bulb Replacement (TE-SMR)

Steps to replace the rear tail light bulb.

NUMBER PLATE LAMP REPLACEMENT (TE-SMR)

HEADLIGHT AIMING ADJUSTMENT (TE-SMR)

SPECIAL TOOLS LIST

TIGHTENING TORQUES

Engine Fastener Torque Specifications

Torque values for engine mounting screws and bolts.

Chassis Fastener Torque Specifications

Torque values for chassis mounting screws and bolts.

ACCESSORY KITS LISTING

OPTIONAL PARTS LIST (TE MODEL)

OPTIONAL PARTS LIST (TC MODEL)

OPTIONAL PARTS LIST (TXC MODEL)

OPTIONAL PARTS LIST (SMR MODEL)

APPENDIX AND POST-RACE CHECKS

After-Race Inspection Points

Checks to perform on the motorcycle after racing.

Motorcycle Storage Preparation

Steps for preparing the motorcycle for storage.

Motorcycle Washing Recommendations

Guidelines for washing the motorcycle safely.

WASHING AND CLEANING PRECAUTIONS

Pre-Wash Protection Measures

Protecting sensitive parts before washing the motorcycle.

Post-Wash Procedures and Checks

Actions to take after washing the motorcycle.

PRE-DELIVERY INSPECTION CHECKLIST

NOTES FOR USA/CDN MODELS

Disclaimer of Warranty and Acceptance

Legal terms concerning motorcycle acceptance and warranty.

Noise Emission Warranty Information

Details on the exhaust system's warranty for noise standards.

TAMPERING WARNINGS AND REGULATIONS

Noise Control System Tampering Prohibitions

Federal laws against tampering with noise control systems.

SPARK ARRESTER MAINTENANCE AND CLEANOUT

Spark Arrester Cleaning Procedure

Steps for cleaning and inspecting the spark arrester.

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