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General| Engine Type | Single cylinder, 4-stroke |
|---|---|
| Displacement | 510cc |
| Transmission | 6-speed |
| Cooling System | Liquid-cooled |
| Ignition | Electronic |
Crucial information and warnings for the user.
General specifications and information about the motorcycle.
Routine maintenance tasks and schedules.
Common problems and their solutions for troubleshooting.
Procedures for adjusting various motorcycle components.
General procedures for disassembly and assembly of parts.
Step-by-step guide for dismantling the engine.
Procedures for overhauling and rebuilding the engine.
Instructions for reassembling the engine.
Information and procedures related to the front suspension system.
Information and procedures related to the rear suspension system.
Details about the braking system, maintenance, and bleeding.
Information regarding the motorcycle's electrical system and components.
Procedures for maintaining and overhauling the hydraulic clutch system.
Lists optional parts available for the motorcycle.
Specific notes for models sold in USA, Canada, and Australia.
Covers engine specifications and related systems.
Information about the fuel delivery system.
Covers the gearbox, clutch, and gear ratios.
Information about front and rear suspension systems.
Details about the braking system.
Information regarding the electrical system.
Lists fluid capacities for various systems.
Lists checks performed before delivery.
Schedule detailing maintenance tasks at various intervals.
Procedure for adjusting valve clearances.
Steps for adjusting the carburetor.
Step-by-step guide for replacing clutch discs.
Procedures for engine oil and filter maintenance.
Guide for adjusting suspension based on track conditions.
How to adjust the rear shock absorber.
Instructions for checking the engine oil level.
Introduction to the general operations section.
Steps for removing the engine from the motorcycle.
Covers partial disassembly procedures for various components.
Steps for dismantling the cylinder head cover.
Procedure for removing the camshaft.
Detailed procedure for dismantling the cylinder head.
Procedure for dismantling the clutch assembly.
Steps for dismantling the crankcase.
Instructions for dismantling the gearbox.
Instructions for cleaning engine components.
Procedures for inspecting and cleaning the cylinder head.
Procedure for recutting valve seats.
How to check valve guides for wear and clearance.
Instructions for checking valve stem and contact surfaces for wear.
Procedure for checking piston ring end gap and clearance.
Procedures for fitting the cylinder and piston.
Checking all clutch components for condition.
General guidelines for correct engine reassembly.
Detailed instructions for assembling and lubricating engine components.
Steps for reassembling the crankshaft.
Steps for reassembling the transmission on TE, TXC, SMR models.
Instructions for reassembling the crankcase halves.
Steps for reassembling the piston and cylinder.
Procedure for reassembling the cylinder head.
Instructions for reassembling the engine and motorcycle.
Steps for removing the front fork.
Technical details of the TE 310 EU-SMR front suspension.
Lists and identifies all parts of the front fork.
Important general rules for fork overhauling.
Common fork problems, causes, and solutions.
Steps for draining the oil from the fork leg.
How to overhaul and adjust the cartridge and bottom valve.
Reassembling the fork leg, slider, and oil seals.
Procedure for filling the fork with oil.
How to reinstall the front fork.
Section covering suspension adjustments.
Technical details of the TC 450 and TXC 450-510 front suspension.
Information and torques for the rear shock absorber.
Points requiring grease lubrication in the rear suspension.
General description of the rear suspension system.
Step-by-step instructions for removing the rear shock absorber.
Complete guide to overhauling the rear shock absorber.
Procedure for replacing the shock absorber reservoir.
Instructions for reassembling the shock absorber.
How to adjust compression and rebound damping.
Steps for removing and overhauling the rear swing arm.
Checking wear of chain components and alignment.
Overview of the front and rear braking systems.
Information on brake disc specifications and wear checks.
How to inspect wear and replace brake pads.
Procedure for bleeding the front brake system.
Procedure for bleeding the front brake system on SMR models.
Steps for bleeding the rear brake system.
Instructions for changing brake fluid and bleeding the system.
Electrical wiring diagram for TE and SMR models.
Identifies electrical components on TE-SMR models.
Identifies electrical components on TC-TXC models.
Procedures for checking the charging system.
Procedures for checking the starter system.
Information about the TC-TXC electronic ignition system.
Information about the TE-SMR electronic ignition system.
How to check, clean, and replace the spark plug.
How to check the gear shift position sensor.
Checking the throttle position sensor.
Information about the battery.
Information about the digital instrument and warning lights.
How to set up and configure the digital instrument.
Troubleshooting guide for electrical system problems.
Explains the components and operation of the hydraulic clutch system.
Steps for draining the hydraulic system fluid.
How to overhaul and reassemble the clutch control pump.
Procedure for bleeding the hydraulic clutch system.
List of optional parts for TE models.
List of optional parts for TC models.
List of optional parts for TXC models.
List of optional parts for SMR models.
Overview of the fuel injection system components and operation.
How to use the diagnosis software for fuel injection checks.
Procedure for checking the fuel pump's operation.
How to check the relays related to the fuel injection system.
Lists the parts of the lubrication system.
Lists specialized tools required for maintenance and repair.
Torque specifications for engine components.
Torque specifications for chassis components.
Description and inspection guidelines for the motorcycle frame.
Locations requiring lubrication for the frame.
Information about the front wheel components and specifications.
Step-by-step instructions for removing the front wheel.
Instructions for reassembling the front wheel.
Information about the rear wheel components and specifications.
Step-by-step instructions for removing the rear wheel.
How to check and replace wheel hub bearings.
How to check and tighten wheel spokes.
How to check and correct rim skid and eccentricity.
Checking wear and replacing sprockets and chain.
Specific notes for USA/CDN models.
Legal disclaimer regarding motorcycle acceptance and warranty.
Information about the noise emission warranty.
Warning about tampering with the noise control system.
Information about the spark arrester.
Steps for maintaining and cleaning the spark arrester.
Instructions for assembling the USA canister kit.
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