Husqvarna FE 501 2016

Other manuals for Husqvarna FE 501 2016

Repair Manual380 pages

Questions and Answers

C
Cheyenne BarnesAug 17, 2025
Why does my Husqvarna FE 501 2016 Motorcycle have high oil consumption?
- W
  williamgriffinAug 17, 2025
  High oil consumption in your Husqvarna Motorcycle can be caused by: * **Bent Engine Vent Hose:** Ensure the vent hose is routed without bends, and replace it if necessary. * **High Engine Oil Level:** Check the engine oil level and adjust if needed. * **Thin Engine Oil:** Change the engine oil and oil filter, and clean the oil screens if the oil is too thin. * **Worn Piston and Cylinder:** Measure the piston/cylinder mounting clearance.
J
joseph45Aug 20, 2025
What to do if the FI warning lamp (MIL) lights up on my Husqvarna FE 501 2016 Motorcycle?
- A
  Andrea BakerAug 20, 2025
  If the FI warning lamp (MIL) lights up or flashes on your Husqvarna Motorcycle, stop the motorcycle and use the blink code to identify the faulty part. Also, check the cabling for any damage and the electrical plug-in connectors for corrosion and damage. You may also need to read out the fault memory using the Husqvarna Motorcycles diagnostics tool.
E
Elizabeth WarnerAug 22, 2025
Why my Husqvarna Motorcycle engine cannot be cranked (electric starter)?
- J
  Juan Kaiser MDAug 22, 2025
  If your Husqvarna Motorcycle engine cannot be cranked using the electric starter, consider the following potential causes: * **Operating Error:** Ensure you are following the correct start procedure. * **Discharged Battery:** Charge the battery and check the charging voltage, closed current, and the stator winding of the alternator. * **Blown Main Fuse:** Replace the main fuse. * **Defective Starter Relay:** Check the starter relay. * **Defective Starter Motor:** Check the starter motor.
J
James GriffinAug 25, 2025
Why is my Husqvarna FE 501 2016 Motorcycle engine overheating?
- J
  Jeffery WatsonAug 26, 2025
  If your Husqvarna Motorcycle engine overheats, check the following: * **Coolant Level:** Look for leaks and check the coolant level. * **Airflow:** Switch off the engine when stationary to prevent overheating. * **Radiator Fins:** Clean any dirt from the radiator fins. * **Foam in Cooling System:** Drain and refill the coolant. * **Radiator Hose:** Replace any bent radiator hoses. * **Thermostat:** Check the thermostat. * **Radiator Fan System:** Check the radiator fan fuse, fuse 4, and the radiator fan itself.
J
Joseph RiosAug 30, 2025
Why does my Husqvarna FE 501 2016 Motorcycle engine have too little power?
- N
  Natasha HillAug 30, 2025
  If your Husqvarna Motorcycle engine has too little power, consider these potential causes: * **Air Filter:** Clean the air filter and air filter box if they are heavily contaminated. * **Fuel Filter:** Change the fuel filter if it is very dirty. * **Fuel Screen:** Change the fuel screen if it is very dirty. * **Fuel Injection System:** Use the Husqvarna Motorcycles diagnostics tool to read out the fault memory for any defects. * **Exhaust System:** Check the exhaust system for damage and replace the glass fiber yarn filling of the main silencer if needed. * **Valve Clearance:** Adjust the valve clearance if it is too little. * **Ignition System:** Ignition coil - check the secondary winding. Also, check the spark plug connector and the stator winding of the alternator.
S
Sarah HernandezSep 1, 2025
Why does my Husqvarna Motorcycle engine not speed up?
- M
  Mary HartmanSep 2, 2025
  If your Husqvarna Motorcycle engine does not speed up, it could be due to: * **Fuel Injection System Defect:** Read out the fault memory using the Husqvarna Motorcycles diagnostics tool. * **Ignition System Defect:** Check the secondary winding of the ignition coil, the spark plug connector, and the stator winding of the alternator.
M
Michael ThomasSep 4, 2025
What causes my Husqvarna FE 501 2016 engine to die during a trip?
- M
  murphycarlosSep 4, 2025
  If your Husqvarna Motorcycle engine dies during the trip, the possible causes are: * **Lack of Fuel:** Refuel your motorcycle. * **Blown Fuse:** Replace fuse 1, fuse 2, or fuse 3.
P
plozanoSep 6, 2025
Why is my Husqvarna FE 501 2016 battery discharged?
- J
  jacob21Sep 7, 2025
  A discharged battery on your Husqvarna Motorcycle can result from: * **Alternator Not Charging Battery:** Check the charging voltage and the stator winding of the alternator. * **Undesired Power Consumer:** Check the closed current.
S
Steve MurilloSep 9, 2025
Why are the lights not working on my Husqvarna FE 501 2016 Motorcycle?
- O
  orossSep 9, 2025
  If the high beam, low beam, parking light, tail light, and license plate lamp are not working on your Husqvarna Motorcycle, the cause may be: blown fuse 3. Replace the fuse.
A
amymillerSep 12, 2025
Why is the speedometer not working on my Husqvarna FE 501 2016 Motorcycle?
- J
  Juan Li PhDSep 12, 2025
  If the speedometer, horn, brake light, turn signal, and radiator fan are not working on your Husqvarna Motorcycle, the cause may be: blown fuse 4. Replace the fuse.

Summary

Safety Advice

Use Definition and Intended Use

General Safety Advice

Provides general safety instructions for operating the vehicle safely.

Degrees of Risk and Symbols

Explains the different levels of danger and associated symbols used in the manual.

Safe Operation Guidelines

Details safe operation, including warnings about accidents, poisoning, and burns.

Protective Clothing Requirements

Emphasizes the importance of wearing protective clothing for safety.

Controls

Clutch Lever Operation

Hand Brake Lever Function

Throttle Grip Location

Kill Switch Operation (FE EU;AU)

Explains the kill switch location and its possible states for ignition.

Kill Switch Operation (FE US)

Explains the kill switch location and its possible states for ignition.

Electric Starter Button Operation

Indicator Lamp Overview (FE EU;AU)

Explains the meaning of various indicator lamps on the dashboard.

Indicator Lamp Overview (FE US)

Explains the meaning of various indicator lamps on the dashboard.

Opening the Fuel Filler Cap

Closing the Fuel Filler Cap

Foot Brake Lever Function

Locking the Steering (FE EU;AU)

Unlocking the Steering (FE EU;AU)

Speedometer Functions

Setting the Speedometer

Preparing for Use

Advice on First Use

Provides essential advice and checks before the first ride.

Running-in the Engine

Preparing for Difficult Riding Conditions

Riding Instructions

Pre-Ride Checks and Maintenance

Outlines pre-ride checks and maintenance tasks for safety and operation.

Starting the Engine

Provides instructions and safety warnings for starting the engine.

Starting Off from Standstill

Gear Shifting and Riding Techniques

Braking Procedures and Warnings

Provides braking techniques and warnings about efficiency and wheel lock-up.

Stopping and Parking Safely

Refueling Instructions and Safety

Gives instructions and safety warnings for refueling the vehicle.

Service Schedule

Regular Service Schedule

Lists maintenance tasks and intervals based on operating hours or races.

Additional Service Work

Tuning the Chassis

Basic Chassis Setting by Rider Weight

Explains how to adjust suspension based on rider weight for optimal handling.

Shock Absorber Compression Damping

Adjusting Low-Speed Compression Damping (Shock Absorber)

Provides instructions for adjusting the low-speed compression damping of the shock absorber.

Adjusting High-Speed Compression Damping (Shock Absorber)

Provides instructions for adjusting the high-speed compression damping of the shock absorber.

Adjusting Rebound Damping (Shock Absorber)

Provides instructions for adjusting the rebound damping of the shock absorber.

Measuring Unloaded Rear Wheel Sag

Checking Static Sag (Shock Absorber)

Explains how to check the static sag of the shock absorber.

Checking Riding Sag (Shock Absorber)

Explains how to check the riding sag of the shock absorber.

Adjusting Spring Preload (Shock Absorber)

Provides instructions for adjusting the spring preload of the shock absorber.

Adjusting Riding Sag

Details the procedure for adjusting the riding sag of the shock absorber.

Checking Basic Fork Setting

Adjusting Fork Compression Damping

Explains how to adjust the compression damping of the fork legs.

Adjusting Fork Rebound Damping

Explains how to adjust the rebound damping of the fork legs.

Adjusting Handlebar Position

Service Work on the Chassis

Raising Motorcycle with Lift Stand

Details the procedure for safely raising the motorcycle using a lift stand.

Removing Motorcycle from Lift Stand

Provides instructions for safely removing the motorcycle from a lift stand.

Bleeding the Fork Legs

Removing Fork Legs

Installing Fork Legs

Removing Lower Triple Clamp

Installing Lower Triple Clamp

Checking Steering Head Bearing Play

Explains how to check for play in the steering head bearing.

Adjusting Steering Head Bearing Play

Provides instructions for adjusting the steering head bearing play.

Removing Shock Absorber

Installing Shock Absorber

Removing the Air Filter

Installing the Air Filter

Cleaning Air Filter and Air Filter Box

Removing the Manifold

Installing the Manifold

Removing the Main Silencer

Installing the Main Silencer

Changing Main Silencer Glass Fiber Filling

Removing the Fuel Tank

Provides instructions and safety warnings for removing the fuel tank.

Installing the Fuel Tank

Provides instructions and safety warnings for installing the fuel tank.

Cleaning the Chain

Checking Chain Tension

Explains how to check chain tension and potential issues from incorrect tension.

Adjusting Chain Tension

Provides instructions for adjusting chain tension and warnings.

Checking Chain, Sprockets, and Guide

Checking the Frame

Checking the Swingarm

Adjusting Clutch Lever Basic Position

Checking Hydraulic Clutch Fluid Level

Explains how to check and correct the hydraulic clutch fluid level.

Changing Hydraulic Clutch Fluid

Brake System

Checking Hand Brake Lever Free Travel

Explains how to check free travel of the hand brake lever.

Adjusting Hand Brake Lever Free Travel (FE EU;AU)

Details how to adjust the free travel of the hand brake lever.

Adjusting Hand Brake Lever Basic Position (FE US)

Details how to adjust the basic position of the hand brake lever.

Checking Brake Discs

Checking Front Brake Fluid Level

Details how to check the front brake fluid level.

Adding Front Brake Fluid

Provides instructions and warnings for adding front brake fluid.

Checking Front Brake Linings

Changing Front Brake Linings

Provides instructions and warnings for changing front brake linings.

Checking Foot Brake Lever Free Travel

Explains how to check the free travel of the foot brake lever.

Adjusting Foot Brake Lever Basic Position

Details how to adjust the basic position of the foot brake lever.

Checking Rear Brake Fluid Level

Details how to check the rear brake fluid level.

Adding Rear Brake Fluid

Provides instructions and warnings for adding rear brake fluid.

Checking Rear Brake Linings

Changing Rear Brake Linings

Provides instructions and warnings for changing rear brake linings.

Wheels and Tires

Removing the Front Wheel

Details the procedure for removing the front wheel.

Installing the Front Wheel

Details the procedure for installing the front wheel.

Removing the Rear Wheel

Details the procedure for removing the rear wheel.

Installing the Rear Wheel

Details the procedure for installing the rear wheel.

Checking Tire Condition

Checking Tire Air Pressure

Details how to check and correct tire air pressure for off-road and road use.

Electrical System

Removing the Battery

Details the procedure for safely removing the battery.

Installing the Battery

Details the procedure for safely installing the battery.

Charging the Battery

Changing the Main Fuse

Details how to change the main fuse, including location and warnings.

Changing Fuses of Individual Power Consumers

Removing Headlight Mask and Headlight

Installing Headlight Mask and Headlight

Changing the Headlight Bulb

Checking Headlight Setting

Details how to check and adjust the headlight beam alignment.

Adjusting Headlight Range

Provides instructions for adjusting the headlight range.

Cooling System

Checking Antifreeze and Coolant Level

Details how to check antifreeze and coolant levels with warnings.

Checking Coolant Level in Radiator

Provides detailed instructions for checking the coolant level in the radiator.

Draining the Coolant

Refilling Coolant

Tuning the Engine

Checking Throttle Cable Play

Adjusting Throttle Cable Play

Details the procedure for adjusting the throttle cable play.

Adjusting Idle Speed

Provides instructions for adjusting the engine idle speed.

Adjusting Shift Lever Basic Position

Service Work on the Engine

Changing the Fuel Screen

Checking Engine Oil Level

Explains how to check the engine oil level when the engine is at operating temperature.

Changing Engine Oil, Filter, and Cleaning Oil Screens

Details the procedure for changing engine oil, filter, and cleaning screens.

Adding Engine Oil

Cleaning and Care

Cleaning the Motorcycle

Storage

Motorcycle Storage Procedure

Provides steps for storing the motorcycle for extended periods.

Preparing for Use After Storage

Troubleshooting

Engine Cannot Be Cranked

Lists possible causes and actions for engine not cranking.

Engine Turns But Does Not Start

Lists possible causes and actions for engine not starting.

Engine Does Not Speed Up

Lists possible causes and actions for engine not accelerating.

Engine Has Too Little Power

Lists possible causes and actions for reduced engine power.

Engine Dies During Trip

Lists possible causes and actions for engine dying during a trip.

Engine Overheats

Lists possible causes and actions for engine overheating.

FI Warning Lamp (MIL) Illumination

Lists causes and actions for the FI warning lamp illumination.

High Engine Oil Consumption

Battery Discharged

Lighting System Failures

Other Electrical Component Failures

Blink Codes

FI Warning Lamp (MIL) Blink Codes

Lists FI warning lamp blink codes and their error level conditions.

FI Warning Lamp (MIL) Blink Codes (Cont.)

Lists FI warning lamp blink codes and their error level conditions.

Technical Data

Engine Specifications

Engine Tightening Torques

Lists torque specifications for various engine screws and bolts.

Capacities (Oil, Coolant, Fuel)

Chassis Specifications

Electrical System Specifications

Tire Specifications

Fork Specifications

Shock Absorber Specifications

Chassis Tightening Torques

Lists torque specifications for various chassis components.

Husqvarna FE 501 2016 Specifications

General

Engine Type	Single cylinder, 4-stroke
Displacement	510.4 cc
Bore x Stroke	95 mm x 72 mm
Compression Ratio	12.5:1
Starter	Electric
Transmission	6-speed
Front Brake	260 mm disc
Fuel System	Keihin EFI, 42 mm throttle body
Front Suspension	WP USD, 48 mm
Rear Suspension	WP shock absorber with linkage
Rear Brake	220 mm disc
Seat Height	970 mm / 38.2 in
Fuel Tank Capacity	9.5 l / 2.5 gal