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Husqvarna TC 65 2022 User Manual

Husqvarna TC 65 2022
176 pages
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OWNER'S MANUAL 2022
TC 65
Art. no. 3402526en

Table of Contents

Questions and Answers:

Husqvarna TC 65 2022 Specifications

General IconGeneral
Engine TypeSingle cylinder, 2-stroke
Transmission6-speed
Fuel Tank Capacity3.5 l
StarterKickstarter
Front BrakeDisc brake
Rear BrakeDisc brake
Rear Brake Disc Diameter160 mm
CoolingLiquid cooling
IgnitionCDI
HandlebarAluminum
Rear SuspensionMonoshock
LubricationPremix
ClutchWet, multi-disc clutch, Formula hydraulics

Summary

Means of Representation

Symbols Used in the Manual

Explains the meaning of specific symbols used throughout the manual for clarity.

Typographical Formats Explained

Defines the typographical formats used in the document for consistent understanding.

Safety Advice and Precautions

Intended Use and Prohibited Misuse

Defines the vehicle's intended use and the dangers associated with misuse.

General Safety Instructions

Provides essential safety advice, including warnings and precautions for operation.

Risk Levels and Hazard Symbols

Explains the meaning of 'Danger', 'Warning', 'Caution', and 'Note' symbols for hazard identification.

Operational Safety Guidelines

Tampering Warnings and Regulations

Details legal prohibitions against tampering with noise control systems and related acts.

Safe Operation and Rider Fitness

Outlines crucial safety measures for operating the vehicle and rider fitness.

Operational and Environmental Guidance

Protective Clothing Requirements

Emphasizes the importance of wearing appropriate protective gear for all rides.

Work Rules and Procedures

Provides guidelines for performing maintenance and repairs safely and correctly.

Environmental Responsibility

Addresses environmental awareness and proper disposal of fluids and components.

Importance of the Owner's Manual

Stresses the necessity of reading and understanding the owner's manual for safe operation.

Important Notes and Recommendations

Warranty and Authorized Service

Outlines warranty terms and the importance of authorized service for maintaining it.

Fuel and Auxiliary Substance Handling

Provides guidance on proper handling and use of fuel and auxiliary substances.

Approved Spare Parts and Accessories

Advises on using approved parts and accessories for safety and performance.

Service and Maintenance Importance

Highlights the significance of regular service for optimal operation and longevity.

Interpreting Manual Figures

Explains that manual figures may show special equipment and how to interpret them.

Customer Support Information

Customer Service and Dealer Information

Directs users to authorized dealers for questions and support regarding the vehicle.

Vehicle Components Overview

Front Left View of the Motorcycle

Identifies key components of the motorcycle from the front-left perspective.

Rear Right View of the Motorcycle

Identifies key components of the motorcycle from the rear-right perspective.

Vehicle Identification Numbers

Vehicle Identification Number (VIN) Location

Details the location of the VIN on the motorcycle for identification.

Type Label and Part Number Locations

Specifies locations for the type label, engine, fork, and shock absorber part numbers.

Motorcycle Controls and Operation

Clutch and Hand Brake Levers

Describes the function and location of the clutch and hand brake levers.

Throttle Grip and Stop Button

Explains the operation of the throttle grip and the function of the stop button.

Fuel Tank Filler Cap Operation

Details the procedures for opening and closing the fuel tank filler cap safely.

Fuel Tap, Choke, and Shift Lever

Explains fuel tap, choke operation, and shift lever positions.

Kick Starter, Foot Brake, Parking, and Hour Counter

Details kick starter, foot brake, parking stand, and service hour counter functions.

Preparation for First Use

Initial Safety Guidelines and Rider Readiness

Provides crucial safety advice and emphasizes rider readiness for initial use.

Control Familiarization and Handling

Guides on familiarizing the rider with controls and adjusting them for safety.

Engine Break-in Procedure

Details the recommended procedure for running in the engine to ensure longevity.

Riding Instructions and Pre-Ride Checks

Essential Pre-Ride Checks

Lists essential checks and maintenance to ensure safe operation before riding.

Safe Motorcycle Starting Procedures

Provides instructions for starting the vehicle safely, including danger warnings.

Starting Off, Shifting, and Riding

Details how to start off, shift gears, and ride the motorcycle safely.

Braking, Stopping, and Parking Safely

Explains proper braking techniques and procedures for safely stopping and parking.

Transporting and Refueling Safety

Provides instructions for safely transporting and refueling the motorcycle.

Fueling Procedures and Precautions

Details the correct procedure for fueling and associated safety precautions.

Service Schedule and Maintenance

Service Schedule Information

Provides general information and notes regarding the service schedule.

Required Maintenance Tasks

Lists mandatory maintenance tasks and their required intervals for optimal performance.

Recommended Maintenance Tasks

Lists recommended maintenance tasks that enhance longevity and performance.

Chassis Tuning and Adjustments

Basic Chassis Setting by Rider Weight

Guides on adjusting the chassis based on rider weight for optimal handling.

Air Suspension System Overview

Describes the WP XACT 5235 air suspension system used in the fork.

Shock Absorber Compression Damping

Explains the concept of compression damping in shock absorbers.

Adjusting Low-Speed Compression Damping

Details the procedure for adjusting the low-speed compression damping of the shock absorber.

Adjusting High-Speed Compression Damping

Outlines the steps for adjusting the high-speed compression damping of the shock absorber.

Adjusting Shock Absorber Rebound Damping

Explains how to adjust the rebound damping of the shock absorber for desired performance.

Measuring Rear Wheel Unloaded Dimension

Describes the process for measuring the rear wheel unloaded dimension for sag adjustment.

Checking and Adjusting Shock Absorber Sag

Explains checking static and riding sag, and adjusting spring preload.

Basic Fork Settings and Adjustments

Explains checking basic fork settings and adjusting rebound damping.

Handlebar Position Adjustment

Explains how to adjust the handlebar position for rider comfort and control.

Chassis Service and Maintenance

Lift Stand Usage and Fork Bleeding

Explains lift stand use and the procedure for bleeding the fork legs.

Fork Dust Boots and Protectors

Guides on cleaning fork dust boots and removing/installing fork protectors.

Fork Legs Removal and Installation

Details the steps for removing and installing the front fork legs.

Triple Clamp Removal and Installation

Guides on removing and installing the lower triple clamp assembly.

Steering Head Bearing Play Check and Adjustment

Explains checking and adjusting steering head bearing play.

Start Number Plate and Front Fender Service

Guides on removing/installing the start number plate and front fender.

Side Cover Removal and Installation

Details the procedure for removing, installing, and securing side covers.

Shock Absorber and Seat Service

Explains removing/installing the shock absorber and seat.

Air Filter Service and Cleaning

Guides on removing, installing, and cleaning the air filter and box.

Main Silencer Service

Explains removing/installing the main silencer and changing its filling.

Fuel Tank Removal and Installation

Guides on the procedure for safely removing and installing the fuel tank.

Drive Chain Inspection and Cleaning

Explains checking the drive chain for dirt, cleaning, and tensioning.

Frame, Link Fork, and Cable Routing Checks

Guides on checking frame, link fork integrity, and throttle cable routing.

Grip and Clutch Lever Adjustments

Guides on checking grips and adjusting the clutch lever position.

Brake System Maintenance

Hand Brake Lever Checks and Adjustments

Explains checking and adjusting hand brake lever free travel and position.

Brake Disc Inspection

Details how to check the front and rear brake discs for wear and damage.

Front Brake Fluid Level Check and Addition

Explains checking and adding front brake fluid to the reservoir.

Front Brake Lining Service

Details checking and changing the front brake linings.

Foot Brake Lever Free Travel and Position

Explains checking and adjusting foot brake lever free travel and position.

Rear Brake Fluid Level and Lining Checks

Explains checking rear brake fluid level and brake linings.

Rear Brake Lining Replacement

Explains the procedure for changing the rear brake linings.

Wheels and Tires Maintenance

Front Wheel Removal and Installation

Details the process for removing and installing the front wheel.

Rear Wheel Removal and Installation

Explains the steps for removing and installing the rear wheel.

Tire Condition and Pressure Checks

Guides on checking tires for wear, damage, age, and pressure.

Spoke Tension Check

Guides on checking spoke tension and correcting it for wheel integrity.

Cooling System Maintenance

Cooling System Overview

Provides a basic overview of the cooling system's function.

Antifreeze and Coolant Level Checks

Details how to check antifreeze concentration and coolant level.

Coolant Level and Draining Procedures

Explains checking coolant level and guides on draining the coolant.

Coolant Refilling and Changing

Details procedures for refilling and changing the coolant in the system.

Engine Tuning and Adjustment

Throttle Cable Play Check and Adjustment

Guides on checking and adjusting the throttle cable play for correct operation.

Carburetor Idle Speed and Mixture Tuning

Explains adjusting idle speed and mixture for optimal engine performance.

Emptying Carburetor Float Chamber

Details the procedure for emptying the carburetor float chamber.

Engine Service and Lubrication

Checking and Changing Gear Oil

Explains how to check and change the engine's gear oil for proper lubrication.

Cleaning and Care Procedures

Motorcycle Cleaning Guidelines

Provides instructions and precautions for cleaning the motorcycle safely.

Motorcycle Storage Procedures

Storage Preparation and Use After Storage

Details measures for preparing for storage and preparing for use after storage.

Troubleshooting Common Issues

Engine Starting and Idling Problems

Addresses issues related to the engine not starting or having no idle speed.

Engine Performance and Overheating Issues

Covers troubleshooting for engine power loss, stalling, and overheating.

Technical Specifications and Data

Engine and Carburetor Specifications

Provides detailed data for the engine and carburetor, including tuning charts.

Fluid Capacities and Chassis Specifications

Lists capacities for fluids and provides specifications for the chassis.

Fork, Shock Absorber, and Tire Data

Provides technical data for the fork, shock absorber, and tires.

Tightening Torques for Chassis Components

Lists critical tightening torque values for chassis components.

Fluid and Lubricant Specifications

Brake Fluid, Coolant, and Engine Oil Specs

Details recommended types and specifications for brake fluid, coolant, and engine oils.

Fork/Shock Fluid and Fuel Specifications

Specifies oil types for fork/shock and requirements for super unleaded fuel.

Auxiliary Substances and Chemicals

Cleaning Agents and Lubricants

Lists recommended suppliers and products for cleaning agents and lubricants.

Special Cleaners, Greases, and Sprays

Lists recommended products for paint finishes, special grease, and sprays.

Industry Standards and Abbreviations

Fluid Standards (JASO, SAE, JASO FD)

Explains industry standards for motorcycle fluids and oils.

List of Common Abbreviations

Provides a list of common abbreviations used in the manual.

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