Husqvarna TC 65 2020 User Manual

OWNER'S MANUAL 2020
TC 65
Art. no. 3402329en

Husqvarna TC 65 2020 Specifications

General

Engine Type	Single-cylinder, 2-stroke
Transmission	6-speed
Starter	Kickstarter
Rear Suspension	WP XACT mono shock
Front Brake	Disc brake
Rear Brake	Disc brake
Final Drive	Chain
Displacement	64.9 cm³
Bore x Stroke	45 mm x 40.8 mm
Power Output	9.5 hp
Fuel Tank Capacity	3.5 L (0.92 US gal)
Clutch	Wet multi-disc
Frame	Steel
Front Suspension	WP XACT 35

Summary

Means of Representation

Symbols Used

Explains the meaning of various symbols used in the manual.

Formats Used

Explains the typographical formats used in the document.

Safety Advice

Use Definition – Intended Use

Defines the proper and intended use of the motorcycle.

Misuse

Describes potential dangers and consequences of using the vehicle incorrectly.

Safety Advice

General safety instructions for operating the product safely.

Degrees of Risk and Symbols

Explains risk levels and corresponding symbols for warnings.

Tampering Warning

Warns against modifying the noise control system and related acts.

Safe Operation

Provides critical safety guidelines for operating the vehicle.

Protective Clothing

Emphasizes the importance of appropriate protective gear for the rider.

Work Rules

Outlines rules and guidelines for performing maintenance or repairs.

Environment

Advises on responsible usage and disposal for environmental protection.

Owner's Manual

Stresses the importance of reading and keeping the manual.

Important Notes

Manufacturer and Implied Warranty

Explains warranty conditions and voidance due to unauthorized work.

Fuel, Auxiliary Substances

Provides notes on proper fuel usage and environmental hazards.

Spare Parts, Accessories

Advises on using approved parts and accessories for safety.

Service

Highlights the importance of regular maintenance for optimal performance and longevity.

Figures

Notes that manual figures might show special equipment and may be disassembled.

Customer Service

Informs about how to get help from authorized dealers and the website.

View of Vehicle

View of Vehicle, Front Left (Example)

Illustrates and labels the front-left view of the motorcycle.

View of Vehicle, Rear Right (Example)

Illustrates and labels the rear-right view of the motorcycle.

Serial Numbers

Vehicle Identification Number

Shows the location of the VIN on the vehicle.

Type Label

Shows the location of the vehicle's type label.

Engine Number

Shows the location of the engine number on the vehicle.

Fork Part Number

Shows the location of the fork part number.

Shock Absorber Article Number

Shows the location of the shock absorber article number.

Controls

Clutch Lever

Describes the clutch lever and its operation.

Hand Brake Lever

Describes the hand brake lever and its function.

Throttle Grip

Describes the throttle grip and its location.

Kill Switch

Explains the function and states of the kill switch.

Opening the Fuel Tank Filler Cap

Details how to open the fuel tank filler cap with safety warnings.

Closing the Fuel Tank Filler Cap

Details how to close the fuel tank filler cap.

Fuel Tap

Explains the operation and states of the fuel tap.

Choke

Describes the choke lever and its function for cold starts.

Shift Lever

Explains the shift lever and gear positions.

Kick Starter Lever

Describes the kick starter lever and its use.

Foot Brake Lever

Describes the location and function of the foot brake lever.

Plug-in Stand

Explains the function and usage of the plug-in stand.

Service Hour Counter

Explains the function of the service hour counter.

Preparing for Use

Advice on Preparing for First Use

Provides essential advice for preparing the child and vehicle for the first ride.

Running in the Engine

Guides on how to properly run in the engine for longevity.

Riding Instructions

Checks and Maintenance Measures When Preparing for Use

Lists pre-ride checks for safety and operability.

Starting the Vehicle

Provides instructions and safety warnings for starting the engine.

Starting Off

Details the procedure for starting to ride the motorcycle.

Shifting, Riding

Explains how to shift gears and general riding advice.

Applying the Brakes

Instructs on proper braking techniques and warnings.

Stopping, Parking

Details procedures and safety for stopping and parking.

Transporting

Provides guidelines for safely transporting the motorcycle.

Refueling

Explains the refueling process with safety precautions.

Service Schedule

Additional Information

Provides context and notes regarding service intervals and updates.

Required Work

Lists mandatory maintenance tasks based on operating hours.

Recommended Work

Lists optional but recommended maintenance tasks.

Tuning the Chassis

Checking the Basic Chassis Setting with Rider's Weight

Guides on setting up the chassis based on rider weight.

Air Suspension XACT 5235

Describes the air suspension system in the fork.

Compression Damping of the Shock Absorber

Explains compression damping ranges in the shock absorber.

Adjusting the Low-Speed Compression Damping of the Shock Absorber

Details how to adjust low-speed compression damping.

Adjusting the High-Speed Compression Damping of the Shock Absorber

Details how to adjust high-speed compression damping.

Adjusting the Rebound Damping of the Shock Absorber

Details how to adjust rebound damping on the shock absorber.

Measuring the Dimension of the Rear Wheel Unloaded

Explains how to measure rear wheel unloaded dimension.

Checking the Static Sag of the Shock Absorber

Guides on checking static sag for the shock absorber.

Checking the Riding Sag of the Shock Absorber

Guides on checking riding sag for the shock absorber.

Adjusting the Spring Preload of the Shock Absorber

Details how to adjust the shock absorber's spring preload.

Adjusting the Riding Sag

Explains how to adjust the riding sag.

Checking the Basic Setting of the Fork

Guides on checking the basic fork settings.

Adjusting the Fork Air Pressure

Details how to adjust the air pressure in the fork.

Adjusting the Rebound Damping of the Fork

Details how to adjust the rebound damping on the fork.

Handlebar Position

Explains options for mounting the handlebar in different positions.

Adjusting the Handlebar Position

Details the procedure for adjusting the handlebar position.

Service Work on the Chassis

Raising the Motorcycle with a Lift Stand

Instructions for safely raising the motorcycle using a lift stand.

Removing the Motorcycle from the Lift Stand

Instructions for safely removing the motorcycle from a lift stand.

Bleeding the Fork Legs

Procedure for bleeding air from the front fork legs.

Cleaning the Dust Boots of the Fork Legs

How to clean fork dust boots to prevent seal leaks.

Removing the Fork Protector

Steps to remove the fork protector.

Installing the Fork Protector

Steps to install the fork protector.

Removing the Fork Legs

Procedure for removing the front fork legs.

Installing the Fork Legs

Procedure for installing the front fork legs.

Removing the Lower Triple Clamp

Steps for removing the lower triple clamp.

Installing the Lower Triple Clamp

Steps for installing the lower triple clamp.

Checking the Steering Head Bearing Play

How to check for play in the steering head bearing.

Adjusting the Steering Head Bearing Play

How to adjust the steering head bearing play.

Greasing the Steering Head Bearing

Instructions for greasing the steering head bearing.

Removing the Start Number Plate

Steps for removing the front number plate.

Installing the Start Number Plate

Steps for installing the front number plate.

Removing Front Fender

Steps for removing the front fender.

Installing Front Fender

Steps for installing the front fender.

Removing the Right Side Cover

Steps for removing the right side cover.

Installing the Right Side Cover

Steps for installing the right side cover.

Securing Right Side Cover

Procedure for securing the right side cover.

Removing the Left Side Cover

Steps for removing the left side cover.

Installing the Left Side Cover

Steps for installing the left side cover.

Securing Left Side Cover

Procedure for securing the left side cover.

Removing the Shock Absorber

Steps for removing the rear shock absorber.

Installing the Shock Absorber

Steps for installing the rear shock absorber.

Removing the Seat

Steps for removing the motorcycle seat.

Mounting the Seat

Steps for mounting the motorcycle seat.

Removing the Air Filter

Steps for removing the air filter.

Installing the Air Filter

Steps for installing the air filter.

Cleaning the Air Filter and Air Filter Box

How to clean the air filter and its box.

Removing the Silencer

Steps for removing the exhaust silencer.

Installing the Main Silencer

Steps for installing the main exhaust silencer.

Changing the Glass Fiber Yarn Filling of the Main Silencer

How to change the silencer's internal filling.

Removing the Fuel Tank

Steps for removing the fuel tank.

Installing the Fuel Tank

Steps for installing the fuel tank.

Checking the Chain for Dirt

How to check the drive chain for dirt accumulation.

Cleaning the Chain

Instructions for cleaning the drive chain.

Checking the Chain Tension

How to check the drive chain tension.

Adjusting the Chain Tension

How to adjust the drive chain tension.

Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide

How to check wear on chain drive components.

Checking the Frame

How to inspect the motorcycle frame for damage.

Checking the Link Fork

How to inspect the link fork for damage.

Checking the Throttle Cable Routing

How to check if the throttle cable is routed correctly.

Checking the Rubber Grip

How to check the handlebar rubber grips for wear.

Additionally Securing the Rubber Grip

How to secure rubber grips with wire.

Adjusting the Basic Position of the Clutch Lever

How to adjust the clutch lever's position for comfort.

Checking the Fluid Level of the Hydraulic Clutch

How to check the hydraulic clutch fluid level.

Correcting the Fluid Level of the Hydraulic Clutch

How to add fluid to the hydraulic clutch reservoir.

Changing the Hydraulic Clutch Fluid

Procedure for changing the hydraulic clutch fluid.

Brake System

Checking the Free Travel of the Hand Brake Lever

How to check the free play in the hand brake lever.

Adjusting the Basic Position of the Hand Brake Lever

How to adjust the hand brake lever's position.

Checking the Brake Discs

How to check the thickness and condition of brake discs.

Checking the Front Brake Fluid Level

How to check the front brake fluid level.

Adding the Front Brake Fluid

How to add brake fluid to the front brake system.

Checking the Front Brake Linings

How to check the minimum thickness of front brake linings.

Changing the Brake Linings of the Front Brake

Procedure for changing front brake linings.

Checking the Rear Brake Fluid Level

How to check the rear brake fluid level.

Adding Rear Brake Fluid

How to add brake fluid to the rear brake system.

Checking the Rear Brake Linings

How to check the minimum thickness of rear brake linings.

Changing the Brake Linings of the Rear Brake

Procedure for changing rear brake linings.

Wheels, Tires

Removing the Front Wheel

Steps to remove the front wheel.

Installing the Front Wheel

Steps to install the front wheel.

Removing the Rear Wheel

Steps to remove the rear wheel.

Installing the Rear Wheel

Steps to install the rear wheel.

Checking the Tire Condition

How to check tire condition, damage, and age.

Checking Tire Pressure

How to check and set correct tire pressure.

Checking Spoke Tension

How to check and adjust spoke tension.

Cooling System

Cooling System

Explains the cooling system's function and airflow.

Checking the Antifreeze and Coolant Level

How to check antifreeze protection and coolant level.

Checking the Coolant Level

Details checking the coolant level in the radiator.

Draining the Coolant

Procedure for draining the coolant from the system.

Refilling with Coolant

Procedure for refilling the cooling system with coolant.

Tuning the Engine

Checking Throttle Cable Play

How to check the play in the throttle cable.

Adjusting the Throttle Cable Play

How to adjust the throttle cable play.

Carburettor – Idle Speed

Explains the importance of idle speed setting for engine behavior.

Carburetor – Adjusting the Idle Speed

How to adjust the carburetor's idle speed.

Emptying the Carburetor Float Chamber

Procedure for emptying the carburetor float chamber.

Service Work on the Engine

Checking the Gear Oil Level

How to check the gear oil level.

Changing the Gear Oil

Procedure for changing the engine's gear oil.

Adding the Gear Oil

How to add gear oil to the engine.

Cleaning, Care

Cleaning the Motorcycle

Guidelines for cleaning the motorcycle, including safety warnings.

Storage

Storage

Measures recommended for storing the motorcycle for extended periods.

Preparing for Use After Storage

Steps to prepare the motorcycle after it has been stored.

Troubleshooting

Technical Data

Engine

Provides technical specifications for the engine.

Engine Tightening Torques

Lists torque specifications for engine fasteners.

Carburetor

Provides technical specifications for the carburetor.

Carburetor Tuning

Details carburetor tuning parameters for different conditions.

Capacities

Lists fluid capacities for the motorcycle.

Fork

Provides technical specifications for the front fork.

Shock Absorber

Provides technical specifications for the shock absorber.

Chassis

Provides technical specifications for the chassis components.

Tires

Lists tire specifications and sizes.

Chassis Tightening Torques

Lists torque specifications for chassis fasteners.

Substances

Auxiliary Substances

Standards

List of Abbreviations