Husqvarna TC 85 19/16 2020 User Manual

OWNER'S MANUAL 2020
TC 85
Art. no. 3402330en

Husqvarna TC 85 19/16 2020 Specifications

General

Engine Type	Single-cylinder, 2-stroke
Displacement	84.9 cm³
Transmission	6-speed
Starter	Kickstarter
Final Drive	Chain
Front Brake	Disc brake
Rear Brake	Disc brake
Fuel Tank Capacity	5.0 L
Wheel Size	19/16 in
Front Tire	70/100-19
Rear Tire	90/100-16
Fuel Capacity	7.5 liters

Summary

1 Means of Representation

Symbols used

Explains the meaning of symbols used in the manual.

Formats used

Explains the typographical formats used throughout the document.

2 Safety Advice

Use definition – intended use

Defines the intended purpose and scope of the vehicle's use.

Degrees of risk and symbols

Explains the different levels of risk and associated warning symbols.

Safe operation

Covers essential safety aspects like rider fitness, ventilation, and burns.

Protective clothing

Stresses the importance of appropriate protective gear for the rider and child.

3 Important Notes

Manufacturer and implied warranty

Explains warranty conditions and voidance due to unauthorized work.

Service

Emphasizes the importance of proper service for operation and wear prevention.

4 View of Vehicle

View of vehicle, front left (example)

Identifies key components on the front left view of the motorcycle.

View of vehicle, rear right (example)

Identifies key components on the rear right view of the motorcycle.

5 Serial Numbers

Vehicle identification number

Shows the location of the VIN on the steering head.

Engine number

Shows where to find the engine number on the engine sprocket side.

6 Controls

Clutch lever

Describes the clutch lever and its hydraulic operation.

Hand brake lever

Explains the function of the hand brake lever for the front brake.

Kill switch

Details the function and states of the kill switch.

7 Preparing for Use

Advice on preparing for first use

Offers crucial advice for initial use, focusing on child rider readiness and safety.

Running in the engine

Provides guidelines for the engine's break-in period to ensure longevity.

Preparing the vehicle for difficult riding conditions

Highlights increased wear in difficult conditions and the need for inspection.

8 Riding Instructions

Checks and maintenance measures when preparing for use

Lists essential pre-ride checks for vehicle safety and operation.

Starting the vehicle

Covers safe starting procedures, including ventilation and engine warming.

Shifting, riding

Guides on shifting gears, throttle control, and adapting riding style.

Applying the brakes

Details proper braking techniques and warnings about brake system issues.

9 Service Schedule

Required work

Lists essential maintenance tasks and their recommended intervals.

Recommended work

Details additional recommended maintenance tasks for optimal performance.

10 Tuning the Chassis

Checking the basic chassis setting with rider's weight

Explains how to adjust suspension for rider weight and handling.

Air suspension XACT 5543

Describes the fork's air suspension system and its adjustment principles.

Compression damping of the shock absorber

Explains high-speed and low-speed compression damping adjustments.

Adjusting the low-speed compression damping of the shock absorber

Details the procedure for adjusting low-speed compression damping.

11 Service Work on the Chassis

Bleeding the fork legs

Guides on bleeding air from the fork legs for proper suspension function.

Removing the fork legs

Provides step-by-step instructions for removing the front fork legs.

Installing the fork legs

Details the process of correctly installing the front fork legs.

Removing the lower triple clamp

Outlines the steps for removing the lower triple clamp assembly.

12 Brake System

Checking the free travel of the hand brake lever

Explains how to check and adjust the free travel of the hand brake lever.

Checking the front brake fluid level

Explains how to check the front brake fluid reservoir level.

Changing the brake linings of the front brake

Provides instructions for replacing the front brake linings.

Checking the rear brake fluid level

Details how to check the rear brake fluid reservoir level.

13 Wheels, Tires

Removing the front wheel

Details the process for removing the front wheel.

Installing the front wheel

Guides on correctly installing the front wheel.

Checking tire pressure

Explains how to check and correct tire pressure.

14 Cooling System

Checking the antifreeze and coolant level

Details how to check antifreeze protection and coolant level in the engine.

Checking the coolant level

Explains how to check the coolant level in the radiator.

15 Tuning the Engine

Checking throttle cable play

Explains how to check and adjust throttle cable play for smooth operation.

Carburetor tuning

Introduces carburetor tuning principles for main jet, needle, and idle circuits.

Carburetor – adjusting the idle speed

Provides detailed steps for adjusting idle speed and mixture.

16 Service Work on the Engine

Changing the gear oil

Provides instructions for draining and refilling the gear oil.

Adding the gear oil

Guides on topping up the gear oil to the correct level.

17 Cleaning, Care

Cleaning the motorcycle

Offers advice on properly cleaning the motorcycle and avoiding damage.

18 Storage

Storage

Provides steps and recommendations for storing the motorcycle long-term.

Preparing for use after storage

Outlines the procedure for preparing the motorcycle after a storage period.

20 Technical Data

Engine tightening torques

Provides torque specifications for various engine components.

Carburetor tuning

Lists carburetor settings and specifications for different conditions.

Chassis tightening torques

Provides torque specifications for various chassis components.

21 Substances

Coolant

Details recommended coolant types, antifreeze protection, and suppliers.

Engine oil, 2-stroke

Specifies recommended 2-stroke engine oil standards and types.

22 Auxiliary Substances

Air filter cleaner

Recommends specific products for cleaning air filters.

Long-life grease

Recommends specific long-life greases.

23 Standards

JASO T903 MA2

Explains the JASO T903 MA2 standard for motorcycle engine oils.

24 List of Abbreviations