Name: Husqvarna TE 250-450
Brand: Husqvarna
Rating: 5 (1 reviews)

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BOZZA-DRAFT

Manuale d’officina

Workshop Manual

Manuel d’Atelier

Werkstatthandbuch

Manual de oficina

TE 250-450, TC 250-450,

SM 450 R/ 2003-2004

SM 400, TE 510-TE 510

Centennial/ 2004

Part. N. 8000 A2925

Workshop Manual3
Useful Suggestions5
General Instructions for Repair Work5
Index11
Important Notices18
General27
Maintenance59
Troubles and Remedies97
Table of Contents118
Regolazione Gioco Valvole122
Adjustment of Valves Play123
Regolazione Decompressione Avviamento127
Regolazione Cavo Comando Gas127
Registrazione Carburatore129
Registrazione Minimo130
Sostituzione Dischi Frizione132
Registrazione Leva DI Comando E Controllo Livello Fluido Frizione Idraulica133
Regolazione Leva Comando Freno Anteriore (TE, TC) E Controllo del Livello del Fluido (TE, TC, SMR)135
Registrazione Posizione Pedale Comando Freno Posteriore137
Registrazione Corsa a Vuoto Freno Posteriore138
Controllo Livello Fluido Freno Posteriore138
Controllo Livello Olio Motore140
Sostituzione Olio Motore E Pulizia-Sostituzione Filtri Metallici Ed a Cartuccia141
Controllo Livello Liquido DI Raffreddamento143
Sostituzione Liquido DI Raffreddamento143
Controllo Filtro Aria146
- Air Filter Check147
- Air Filter and Cleaning147
- Assembly147
Registrazione Catena Trasmissione Secondaria151
Lubrificazione Catena Trasmissione154
Regolazione Delle Sospensioni in Base alle Particolari Condizioni Della Pista159
Adjusting the Shock Absorber164
Registrazione Ammortizzatore164
Adjusting the Shock Absorber Spring Preload166
Registrazione Precarico Molla Ammortizzatore166
Shock Absorber Hydraulic Brake Adjustment167
Registrazione Freno Idraulico Ammortizzatore167
Shock Absorber Springs170
Molle Ammortizzatore170
Regolazione Forcella Anteriore171
Adjusting the Front Fork171
Front Fork Springs173
Steering Ball Bearing Play Adjustment174
Handlebar Position Change176
Checking the Fuel Hose177
Replacing the Muffler Deadening Material178
Checking the Exhaust Pipe179
- General Operations181
- Foreword182
- Introduction182
- Premessa182
- Premisa182
- Vorwort182
- Démontage Moteur du Motocycle183
- Removal of Engine from Motorcycle183
- Stacco Motore Dal Motociclo183
- Ausbau des Motors von Motorrad184
- Remoción del Motor del Motociclo184
- Démontage Selle Et Batterie195
- Removal of Saddle and Battery195
- Stacco Sella E Batteria195
- Ausbau des Sattels und Batterie196
- Remoción del Sillín y de la Battería196
- Ausbau der Seitlichen Bleche197
- Démontage Panneaux Latéraux197
- Remoción de Los Paneles Laterales197
- Removal of Side Panels197
- Stacco Pannelli Laterali197
- Stacco Telaietto Posteriore Completo DI Parafango (TE- SMR: con Fanale Posteriore) E Scatola Filtro Aria Completa197
- Démontage Cadre Arrière Avec Pare- Boue (TE- SMR: Avec Feu Arrière) Et Filtre À Air Complet198
- Removal of Rear Frame with Fender (TE- SMR: with Tail Light) and Air Filter Box Assy198
- Ausbau des Hinteren Fahrgestells, des Hinteren Kotflügels (TE- SMR: mit Hinteren Scheinwerfer) und des Luftfilters199
- Remoción del Bastidor Trasero con el Guardabarros (TE- SMR: y con el Faro Trasero) y Caja Filtro del Aire199
- Ausbau der Auspuffanlage201
- Démontage Installation D'échappement201
- Remoción de la Instalación de Escape201
- Removal of Exhaust System201
- Stacco Impianto DI Scarico201
- Removal of Fuel Tank and Conveyors202
- Stacco Serbatoio Carburante E Convogliatori202
- Démontage Réservoir D'essence Et Convoyeurs203
- Leitblechen203
- Remoción del Deposito Carburante y Los Conductores204
- Démontage du Central Électronique, Bobine Électronique, Régulateur de Tension Et Tuyau Embrayage Hydraulique205
- Removal of Electronic Power Unit, Electronic Coil, Voltage Regulator and Hydraulic Clutch Hose205
- Stacco Centralina Elettronica, Bobina Elettronica, Regolatore DI Tensione E Tubazione Frizione a Comando Idraulico205
- Ausbau der Elektronischer Steuerinheit, der Elektronischer Spule, des Reglers Spannung und Kupplungsrohr206
- Remoción de la Central Electrónica, Bobina Electrónica , Regulador de Tension y Tubo Embrague Hydraulico206
- Démontage du Chaîne Transmission Secondaire207
- Removal of Secondary Drive Chain207
- Ausbau der Vergelegekette208
- Remoción de la Cadena de Transmisión Secondaria208
  - Engine Disassembly210
  - Camshaft Disassembly214
  - Cylinder Head Cover Disassembly214
- Smontaggio Alberi a Camme214
- Smontaggio Coperchio Testa Cilindro214
- Stacco Catena Trasmissione Secondaria215
- Rimozione Corpo Pompa Acqua216
  - Water Pump Body Disassembly216
  - Cylinder Head Disassembly217
- Smontaggio Testa Cilindro217
- Smontaggio Valvole218
  - Valve Disassembly218
  - Using a Magnet, Remove the Valve Pads219
  - Cylinder Disassembly221
  - Piston Disassembly221
- Smontaggio Cilindro221
- Smontaggio Coperchio Trasmissione221
- Smontaggio Pistone221
- Clutch Disassembly222
- Smontaggio Frizione222
- Remove the Clutch Control Rod223
- Smontaggio Gruppo Avviamento224
- Starting System Disassembly224
- Oil Pump Disassembly225
- Smontaggio Pompa Olio225
- Gear Control Pedal and Gear Shifter Disassembly226
- Flywheel Disassembly227
- Primary Trasmission Driving Gear Disassembly229
- Crankcase Disassembly230
- Gearbox Disassembly231
- Crankshaft and Counter Balancing Shaft Disassembly233
- Engine Overhauling237
- Accoppiamenti240
  - Assemblies240
  - Cleaning of Components240
- Pulizia Dei Particolari240
- Cylinder Head241
- Ripresa Sede Valvola241
- Testa Cilindro241
- Recutting the Valve Seats242
- Guidavalvola245
  - Valve Guides245
  - Replacement of Valve Guides246
- Sostituzione Guidavalvole246
- Valve247
- Molla Valvola248
- Installation of Valves250
- Controllo del Bilanciere251
- Inspection of Rocker Arm251
- Camma Decompressore Avviamento252
- Starter Decompressor Cam252
- Albero a Camme253
  - Camshaft253
  - Camshaft Chain and Gearing255
- Catena E Ingranaggi Distribuzione255
- Camchain Tensioner256
- Tendicatena Distribuzione256
- Cilindro257
- Cylinder257
- Accoppiamento Cilindro-Pistone259
  - Cylinder Piston Fitting259
  - Piston259
  - Gudgeon Pin261
  - Piston Diameter261
- Spinotto261
- Accoppiamento Segmenti-Cilindro262
  - Piston Rings262
  - Piston Rings/Cylinder Clearance262
- Segmenti262
- Accoppiamento Segmenti-Cave Sul Pistone263
- Piston Ring/Piston Rings Groove Clearance263
- Accoppiamento Spinotto-Piede DI Biella264
- Gioco Radiale Testa DI Biella264
- Albero Motore265
  - Crankshaft265
  - Crankshaft Out-Of-Axis265
- Gioco Assiale Testa DI Biella265
- Contralbero DI Equilibratura266
- Counter Balance Shaft266
- Biella267
- Connecting Rod267
- Connecting Rod Small End Bush Replacement267
- Sostituzione Bussola Piede DI Biella267
- Clutch Unit269
- Clutch Housing-Friction Disc Clearance270
- Clutch Spring270
- Oil Pump273
- Gear Selector Fork and Gearing274
- Selector Drum277
  - Carburetor Overhauling278
  - Engine Reassembly288
  - General Directions291
- Norme Generali291
  - Instructions for Assembly292
  - Lubricating Points303
  - Reassembly of Crankshaft304
- Rimontaggio Albero Motore304
- Reassembly of Counter Balancing Shaft Driving Gear306
- Rimontaggio Ingranaggio Rinvio Contralbero306
  - Auxiliary Shaft308
  - Main Shaft308
  - Reassembly of Transmission308
- Rimontaggio Cambio (TE-SMR)308
- Reassembly of Crankcase314
- Rimontaggio del Carter314
- Reassembly of Gearshift Mechanism318
- Rimontaggio Gruppo Comando Cambio318
- Reassembly of Oil Pump and Starting System319
- Rimontaggio Pompa Olio E Gruppo Avviamento319
- Reassembly of Clutch320
- Rimontaggio Frizione320
  - Reassembly of Gear Shaft322
  - Reassembly of Transmission Cover322
- Rimontaggio Albero Leva Cambio322
- Rimontaggio Coperchio Trasmissione322
- Rimontaggio Ingranaggio Distribuzione E Catena Trasmissione324
- Reassembly of Flywheel325
- Rimontaggio Volano325
- Reassembly of Piston and Cylinder326
- Rimontaggio Pistone E Cilindro326
- Reassembly of Cylinder Head327
- Rimontaggio Testa Cilindro327
  - Reassembly of Cam-Chain Tensioner330
  - Reassembly of Valve Lifter330
- Rimontaggio Dispositivo Alzavalvole330
- Rimontaggio Tendicatena Distribuzione330
- Reassembly of Cylinder Head Cover335
- Reassembly of the Gear Shift Position Sensor335
- Rimontaggio Coperchio Testa Cilindro335
- Rimontaggio Segnalatore del Folle335
- Cylinder Head Gasket Selection Chart336
  - Frame, Suspensions and Wheels339
  - Cold Tire Pressure345
  - Front Wheel345
  - Tire Make, Type and Dimension345
  - Removing the Front Wheel349
  - Removing the Front Fork351
  - Front Suspension353
  - Spring Table365
  - Fork Working366
  - General Rules for a Proper Overhauling367
  - Troubleshooting Guide367
  - Maintenance Recommendations368
  - Routine Maintenance368
  - Oil Drain369
  - Oil Filling370
  - Slider Disassembly372
  - Stanchion Disassembly372
  - Compression Setting Change373
  - Slider Plug Disassembly373
  - Damping Unit Reassembly374
  - Foot Valve and Damping Unit Reassembly374
  - Slider and Stanchion Reassembly374
  - Rear Suspension416
  - Removal of Rear Shock Absorber418
  - Overhauling the Spring419
  - Checks on the Piston Unit425
  - Replacing the Gasket426
  - Checking the Adjustment427
  - Reservoir Replacement429
  - Disassembling the Air/Oil Diaphragm of the Reservoir431
  - Reassembling the Shock Absorber432
  - Disassembling and Overhauling the Rear Swing Arm445
  - Overhauling the Rear Swing Arm Axle447
  - Overhauling the Rocking Lever and the Rear Suspension Tie Rod448
  - Wheels Overhauling450
  - Wheel Axle Bending453
  - Wheel Spokes454
  - Rims Warpage455
  - Checking the Wear of Chain, Pinion and Sprocket457
  - Brakes460
  - Braking System461
- Impianto Frenante461
- Disc Brake462
- Disco Freno462
- Controllo Usura E Sostituzione Pastiglie Freno464
- Spurgo Impianto Frenante Anteriore468
  - Front Braking System Bleeding (TE, TC)470
  - Front Braking System Bleeding (SMR)471
- Spurgo Impianto Frenante Posteriore478
- Vidange Installation Freinante Arrière478
- Entleerung der Hinteren Bremsanlage479
- Purga Instalación Frenante Trasera479
- Substitución del Fluido482
- Engine Cooling System486
- Checking the Cooling Fluid Level488
- Cooling System491
- Engine Cooling System Overhauling493
- Hydraulic Control Clutch495
- Discharge of Hydraulic System Fluid499
- Overhaul of the Control Pump for Clutch Release500
- Bleeding of the Hydraulic System501
- Optional Parts List505
- Specific Tools519
- Torque Wrench Settings520
- Tampering Warning531
- Warning Statement531

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Owner's Manual305 pages

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Husqvarna TE 250-450 Specifications

General

Transmission	6-speed
Starting system	Electric starter
Cooling system	Liquid-cooled
Clutch	Wet multi-disc
Rear Suspension	WP shock absorber
Front Brake	260 mm disc
Rear Brake	220 mm disc

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Husqvarna TE 250-450 Workshop Manual

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