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General| Brand | Husqvarna |
|---|---|
| Model | TE 250 2010 |
| Category | Motorcycle |
| Language | English |
Lists the specific motorcycle models covered by this manual, indicating the starting serial number.
Provides practical recommendations for effective service work and problem diagnosis.
Outlines essential best practices for workshop procedures and maintenance.
Details the required vehicle configurations for maintaining warranty coverage.
Provides key specifications for the engine, including bore, stroke, and displacement.
Details on the fuel system type and lubrication method.
Information on the cooling system and ignition system components.
Details on the drive system, transmission, and gear ratios.
Specifications for the chassis, front/rear suspension, and brake systems.
Information on tyre types, sizes, and recommended cold tyre pressures.
Locates key electrical system components for TC, TE, and TXC models.
Provides the overall dimensions and kerb weight of the motorcycle.
Maintenance schedule for TC, TE, TXC models for racing use (full power rating).
Maintenance schedule for TE standard models for road use (derated).
Maintenance schedule for TE-TXC standard models for road use (derated).
Explanation of symbols and codes used in the scheduled maintenance charts.
Important notes and recommendations regarding maintenance procedures.
Diagnosing causes and remedies for engine starting issues.
Troubleshooting fuel delivery problems specific to the TC carburettor.
Identifying causes for engine stalling and abnormal noises.
Diagnosing noise problems related to the clutch and gearbox.
Troubleshooting issues with gears not engaging or jumping out.
Identifying causes for reduced engine power and overheating.
Troubleshooting problems with steering and handlebar vibration.
Addressing issues with suspension damping and noise.
Diagnosing and resolving problems related to poor braking performance.
Troubleshooting spark plug and charging system problems.
Diagnosing and resolving problems with the starter motor on TE-TXC models.
General guide to diagnosing and resolving electrical system issues.
Steps for removing the saddle and the fuel tank for TC models.
Detailed steps for adjusting valve clearances to the correct specifications.
Procedure for adjusting throttle cables on TC and TE-TXC models.
Steps for adjusting the carburettor and idle speed on TC models.
Detailed steps required to replace the clutch plates.
Adjusting the hydraulic clutch lever and checking the fluid level.
Adjusting the front brake lever and checking the fluid level.
Adjusting the position and free play of the rear brake pedal.
Procedures for checking engine oil level and replacing oil and filters.
Steps for checking coolant level and performing coolant replacement.
Procedure for checking and cleaning the air filter on TE-TXC models.
Instructions on how to adjust the tension of the secondary drive chain.
Guidance on lubricating and cleaning the drive chain.
Guidelines for setting suspension based on different terrain types.
Procedure for adjusting the rear shock absorber.
Steps for adjusting the spring preload on the shock absorber.
Adjusting the compression and rebound damping on the shock absorber.
Adjustment procedures for Marzocchi front forks on TC 2009 models.
Adjustment procedures for Kayaba front forks on TC-TE-TXC 2010 models.
Procedure for adjusting steering bearing clearance to eliminate play.
Instructions for adjusting the handlebar position and height.
Procedure for checking the supply hose on TE-TXC models.
Steps to replace the sound deadening material in the silencer.
Procedure for checking the exhaust system for cracks or damage.
Introduction to the preliminary operations required before engine removal.
Step-by-step instructions for removing the saddle and side panels.
Procedure for safely removing the battery from TE-TXC models.
Steps to remove the rear chassis, mudguard, and air box on TC models.
Steps to remove the rear chassis, mudguard, and air box on TE-TXC models.
Detailed instructions for removing the exhaust system.
Procedure for removing fuel tank, scoops, and spoilers on TC models.
Procedure for removing fuel tank, scoops, and spoilers on TE-TXC models.
Steps to remove the fuel pump from TE-TXC models.
Procedure for removing the solenoid starter from TE-TXC models.
Steps to remove the CDI electronic control unit.
Procedure for removing the ignition coil.
Steps to remove the clutch hose.
Procedure for removing the electric cooling fan on TE-TXC models.
Steps to remove the secondary drive chain.
Detailed steps for removing the engine from the motorcycle.
Procedures for removing the radiators.
Steps to remove the thermostat on TE-TXC models.
Diagram identifying key engine components with numerical labels.
Steps for removing the cylinder head cover and camshaft.
Procedures for removing and disassembling the water pump body.
Detailed instructions for removing the cylinder head.
Steps for removing valves, springs, retainers, and collets.
Steps for removing the cylinder from the engine.
Steps for removing the piston from the cylinder.
Steps for removing the flywheel using specific tools.
Procedures for removing the kick start pedal and drive sprocket.
Instructions for removing the engine oil filter and cover.
Steps to remove the clutch cover and gasket.
Detailed instructions for disassembling the clutch assembly.
Procedures for removing the slider and disassembling the kick start.
Steps to remove the starter motor on TE-TXC models.
Procedure for disassembling the starter motor on TE-TXC models.
Steps for disassembling the oil pump.
Procedure for removing the gear shift pedal and selector assembly.
Steps to remove the primary drive gear.
Detailed steps for disassembling the crankcase.
Procedures for disassembling the gearbox components.
Steps for disassembling the crankshaft.
Instructions for cleaning all engine parts using gasoline and compressed air.
Importance of maintaining correct clearances for engine performance and longevity.
Procedure to check cylinder head warpage and service limits.
Steps for refacing valve seats to ensure proper sealing.
Procedures for inspecting and replacing valve guides.
Checking valve springs for free length and service limits.
Inspecting valve buckets and procedures for valve installation.
Checking valves for proper sealing before cylinder head assembly.
Inspecting camshafts and checking timing chain and gears.
Checking cylinder bore diameter for taper and out-of-round.
Inspecting pistons and measuring cylinder-to-piston clearance.
Inspecting piston rings and measuring ring-to-cylinder clearance.
Measuring the axial clearance of the big end connecting rod.
Inspecting crankshaft journals and checking for straightness.
Inspecting clutch plates, housing, and springs for wear or damage.
Measuring clearance between clutch plates and housing.
Checking the oil pump rotors and gears for wear.
Inspecting shifter forks and gears for damage and wear.
Overhauling and setting the carburettor on TC models.
Detailed inspection of carburettor components for TC models.
Procedure for adjusting the floater height on TC carburettors.
Key principles and important notes for engine reassembly.
Instructions for assembling and lubricating the left crankcase half.
Assembling the gearbox and gear shift controls for 5-speed models.
Assembling the gearbox and gear shift controls for 6-speed models.
Instructions for assembling the right crankcase half, including clutch and kick start.
Steps for assembling the right crankcase cover.
Assembly of core engine components: head, cylinder, piston, timing, water pump, spark plug.
Detailed steps for assembling the crankshaft.
Instructions for assembling the 5-speed input shaft.
Instructions for assembling the 5-speed output shaft.
Instructions for assembling the 6-speed input shaft.
Instructions for assembling the 6-speed output shaft.
Detailed procedures for assembling the crankcase halves.
Steps for assembling the gear shift control system.
Steps for assembling the kick start mechanism.
Instructions for assembling the timing chain and primary drive components.
Detailed steps for assembling the clutch components.
Steps for installing the drive sprocket.
Procedure for installing the flywheel on TC models.
Installing flywheel and starter motor on TE-TXC models.
Steps for installing the piston rings correctly.
Procedures for installing the piston and cylinder with new gasket.
Detailed steps for installing the cylinder head.
Procedure for installing the timing chain tensioner.
Steps for installing the water pump.
Steps for installing the intake and exhaust camshafts.
Steps for installing the flywheel cover.
Procedure for installing the neutral position sensor.
Installing cylinder head cover, spark plug, and oil feed hose.
Procedures for assembling the right crankcase.
Installing the oil filter and drain plug.
Steps for installing the gear shift and kick start pedals.
Final steps for installing the engine and reassembling the motorcycle.
Detailed steps for removing the front fork legs.
Specific information for TC-TXC 2010 models regarding front suspension.
Service instructions for the Kayaba Ø48USD front fork.
Description of the front suspension system on TC-TXC models.
Steps to disassemble the front fork on TC-TXC models.
Instructions for assembling components onto the inner fork tube.
Procedures for assembling the front fork cartridge.
Procedure for filling oil and restoring original front suspension settings.
Instructions for properly mounting the front fork onto the motorcycle.
Guidelines for tuning front suspension performance.
How to measure and adjust rider sag for proper suspension tuning.
Instructions for adjusting the spring preload on the front fork.
How to adjust the rebound damping on the front fork.
How to adjust the compression damping on the front fork.
Diagram and list identifying components of the front fork.
General guidelines and precautions for front fork overhaul.
Safe procedures for clamping the fork in a vice during maintenance.
Common front suspension problems, their causes, and remedies.
Instructions for cleaning the front fork legs.
Steps for bleeding air from the front suspension fork legs.
Steps to drain the oil from the front suspension fork.
Instructions for removing the front fork cartridge assembly.
Procedures for servicing the cartridge and its compression valve.
Steps for disassembling and servicing the rebound adjuster.
Steps for disassembling and servicing the compression valve.
Specific information for TE 2010 models regarding front suspension.
Specific information for TC 2009 models regarding front suspension.
Service instructions for the Marzocchi Ø50USD front fork.
Torque specifications for mounting the rear shock absorber.
Description of the rear suspension system components and adjustability.
Steps to remove the rear shock absorber from the motorcycle.
Complete procedures for disassembling, servicing, and reassembling the rear shock absorber.
Checks for wear or damage on the piston assembly and related components.
Steps for replacing seals and reassembling the clevis.
Procedure for checking and adjusting suspension settings.
Steps for replacing the reservoir on the shock absorber.
Steps for removing the floating piston from the shock absorber.
Procedures for assembling the shock absorber body and components.
Adjusting compression and rebound damping on the rear shock absorber.
Steps to disassemble and service the swinging arm.
Checking and servicing the swinging arm shaft for distortion.
Checking drop link and drag link for radial and axial clearance.
Checking wear on chain roller, guide, and slider.
Identification of the main components of the braking system.
Checking brake disc dimensions, wear limits, and warpage.
Procedure for checking brake pad wear and replacing pads.
Steps for bleeding air from the front hydraulic brake system.
Steps for bleeding air from the rear hydraulic brake system.
Procedure for changing the brake fluid, including precautions.
Checking brake hoses for wear or cracks.
Wiring diagrams and colour codes for TC, TE, and TXC models.
Locating electrical components for TC, TE, and TXC models.
Overview of the charging system components and function for TE-TXC models.
Procedures for inspecting the charging system, battery, and voltage regulator.
Overview of the electrical starting system components for TE-TXC models.
Procedures for inspecting the starter motor and solenoid for TE-TXC models.
Measuring resistance of ignition coil and spark plug cap.
Description of the electronic control unit's function and composition.
Procedures for inspecting, cleaning, and maintaining the spark plug.
Procedure for checking the gear position sensor (GPS) readings.
Procedure for inspecting the throttle position sensor on TC models.
Guidelines for maintaining the battery, including charging.
Adjusting headlamp beam and replacing headlamp bulbs on TE models.
Procedure for replacing the tail light bulb.
Checking continuity of handlebar switches using a meter.
Troubleshooting common electrical system issues.
Electrical wiring schematic for TC models.
Instructions for installing and routing electrical parts on TC models.
Electrical wiring schematics for TE and TXC models.
Instructions for installing and routing electrical parts on TE-TXC models.
Precautions to protect electrical parts from water during washing.
Detailed steps for checking the coolant level in the radiator.
Diagram illustrating the cooling circuit for TC models.
Procedures for overhauling the engine cooling system on TC models.
Diagram illustrating the cooling circuit for TE-TXC models.
Procedures for overhauling the engine cooling system on TE-TXC models.
Steps to install the carburettor kit on TC models.
Procedure for installing the central engine guard on TE-TC-TXC models.
Instructions for installing the start hook kit on TC and TXC models.
Initial steps required before installing any kits.
Procedure for installing the left muffler guard on TE models.
Steps for installing the battery bracket and battery on TE-TXC models.
Instructions for installing front and rear turn signals on TE models.
Steps for installing the rear turning indicators.
Procedure for installing the number plate holder.
Instructions for fitting rear-view mirrors on TE models.
Details of the hydraulic clutch system components and operation.
Detailed steps for draining the clutch fluid.
Steps for servicing the clutch master cylinder.
Procedure for bleeding air from the hydraulic clutch system.
List of optional components available for TC models.
List of optional components available for TE models.
List of optional components available for TXC models.
Overview of the fuel injection system components and operation for TE-TXC models.
Instructions for installing and using the diagnostic tool software.
Procedure for testing the fuel pump on TE-TXC models.
Procedure for testing relays on TE-TXC models.
A list of special tools required for motorcycle service with part numbers.
Standard torque values for various screw sizes and materials.
Torque specifications for chassis mounting fasteners.
Torque specifications for handlebar and controls fasteners.
Torque specifications for front suspension components.
Torque specifications for rear suspension mounting fasteners.
Torque specifications for fairing and mudguard fasteners.
Torque specifications for electrical system component fasteners.
Torque specifications for fuel system fasteners.
Torque specifications for wheels and brakes fasteners.
Torque specifications for exhaust system fasteners.
Torque specifications for instrument fasteners.
Torque specifications for cooling system fasteners.
Description of chassis construction and key dimensional measurements.
Identification of lubrication points and checks for chassis assemblies.
Details on front wheel rims, tyre types, sizes, and cold tyre pressures.
Steps to remove the front wheel from the forks.
Steps to reassemble the front wheel onto the forks.
Details on rear wheel rims, tyre types, sizes, and cold tyre pressures.
Steps to remove the rear wheel from the motorcycle.
Procedure for checking and replacing wheel hub bearings.
Procedure to check the wheel axle for warpage.
How to check and tighten wheel spokes.
Procedure to check wheel rim for side runout and out-of-round.
Checking wear on the rear chain sprocket and drive chain.
Procedure to check chain wear and sprocket condition.
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