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Husqvarna TE 250i User Manual

Husqvarna TE 250i
165 pages
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OWNER'S MANUAL 2018
TE 250i
TE 300i
Art. no. 3402171en

Table of Contents

Questions and Answers:

Husqvarna TE 250i Specifications

General IconGeneral
Engine TypeSingle cylinder, 2-stroke
Displacement249 cc
Bore x Stroke66.4 mm x 72 mm
CoolingLiquid cooled
Transmission6-speed
StarterElectric starter
Rear SuspensionWP XACT Monoshock with linkage
Front BrakeDisc brake, 260 mm
Rear BrakeDisc brake, 220 mm
Front Wheel21"
Rear Wheel18"
Fuel SystemElectronic Fuel Injection
ClutchWet, Multi-Disc DDS Clutch, Magura Hydraulics
FrameCentral double-cradle type 25CrMo4 steel
Front SuspensionWP XPLOR USD Forks, 48 mm Diameter
Fuel Tank Capacity8.5 liters

Summary

Means of Representation

Symbols Used in Manual

Explains the meaning of specific symbols used throughout the manual.

Typographical Formats Used

Details the typographical formats utilized in the document for clarity.

Safety Advice

Intended Use Definition

Defines the intended use of the motorcycle and its compliance with regulations.

Misuse of Vehicle

Explains what constitutes misuse of the vehicle and potential dangers.

General Safety Instructions

Provides essential safety instructions for operating the vehicle safely.

Degrees of Risk and Symbols

Defines risk levels and associated symbols for warnings and cautions.

Tampering Warning

Warns against tampering with the noise control system and related components.

Safe Operation Guidelines

Provides guidelines for safe operation, including rider fitness and impairment.

Protective Clothing Requirements

Emphasizes the importance of wearing appropriate protective clothing.

Work Rules and Procedures

Outlines rules and procedures for performing work on the vehicle.

Environmental Considerations

Addresses responsible use and disposal of fluids and components.

Owner's Manual Importance

Highlights the importance of reading and keeping the owner's manual.

Important Notes

Manufacturer and Implied Warranty

Details warranty conditions and exclusions related to service and modifications.

Operating and Auxiliary Substances

Provides guidelines for using correct operating fluids and substances.

Spare Parts and Accessories

Recommends using approved parts and accessories for safety and performance.

Vehicle Service and Care

Explains the importance of proper service for optimal operation and longevity.

Figures and Special Equipment

Notes that manual figures may depict special equipment not part of standard supply.

Customer Service Information

Provides information on contacting authorized dealers for assistance.

View of Vehicle

Front Left View of Vehicle

Illustrates and labels components visible from the front left side of the motorcycle.

Rear Right View of Vehicle

Illustrates and labels components visible from the rear right side of the motorcycle.

Serial Numbers

Chassis Number Location

Shows where the chassis number is stamped on the vehicle.

Type Label Location (EU Models)

Indicates the location of the type label on EU models.

Key Number Location (EU Models)

Specifies the location where the key number is stamped.

Engine Number Location

Shows where the engine number is embossed on the engine.

Fork Article Number Location

Identifies the location of the fork article number stamping.

Shock Absorber Article Number Location

Shows where the shock absorber article number is stamped.

Controls

Clutch Lever Operation

Describes the location and automatic adjustment of the clutch lever.

Hand Brake Lever Operation

Details the location and function of the hand brake lever.

Throttle Grip Operation

Describes the location of the throttle grip on the handlebar.

Kill Switch Functions

Explains the operation and states of the kill switch for EU models.

Kill Switch Function (TE 250i US)

Details the operation and states of the kill switch for TE 250i US models.

Horn Button Operation

Describes the location and possible states of the horn button.

Light Switch Functions (EU Models)

Explains the operation of the light switch for low and high beams.

Light Switch Function (TE 250i US)

Details the operation of the light switch for TE 250i US models.

Turn Signal Switch Operation

Explains the operation of the turn signal switch and its positions.

Electric Starter Button Operation

Describes the location and activation of the electric starter button.

Map Switch Functionality

Explains the map switch for selecting engine performance characteristics.

Indicator Lamps Overview (EU Models)

Provides an overview of indicator lamps and their meanings for EU models.

Indicator Lamps Overview (TE 250i US)

Details indicator lamps and their meanings for TE 250i US models.

Opening the Filler Cap

Step-by-step guide on how to open the fuel filler cap, including safety warnings.

Closing the Filler Cap

Instructions for closing the fuel filler cap and routing the breather hose.

Opening the 2-Stroke Oil Tank Cap

Procedure for opening the 2-stroke oil tank cap.

Closing the 2-Stroke Oil Tank Cap

Procedure for closing the 2-stroke oil tank cap.

Cold Start Button Operation

Explains the function and operation of the cold start button.

Idle Speed Adjusting Screw

Describes the idle speed adjusting screw and its effect on engine operation.

Shift Lever Location

Indicates the location of the shift lever on the engine.

Kick Starter Operation

Details the location and operation of the kick starter.

Foot Brake Lever Location

Shows the location of the foot brake lever for activating the rear brake.

Side Stand Location

Indicates the location of the side stand on the vehicle.

Steering Lock (EU Models)

Explains the function and location of the steering lock for EU models.

Locking the Steering (EU Models)

Step-by-step instructions for locking the steering mechanism.

Unlocking the Steering (EU Models)

Step-by-step instructions for unlocking the steering mechanism.

Combination Instrument

Instrument Overview

Provides an overview of the combination instrument and its components.

Instrument Activation

Explains how to activate the combination instrument.

Instrument Messages

Details messages displayed on the combination instrument, like battery status.

Adjusting the Combination Instrument

Guide to adjusting settings like units (KM/H or M/H) on the instrument.

Setting Kilometers or Miles

Instructions for setting the unit of measurement for speed display.

Setting the Clock

Procedure for setting the time display (12h or 24h format).

Setting the Service Display

Guide to setting the service interval reminder.

Speed, Time, and Distance 1 Display

Explains how to view and reset the speed, time, and trip distance 1.

Speed, Time, and Distance 2 Display

Explains how to view and reset the speed, time, and trip distance 2.

Average Speed, Operating Hours, and Total Distance

Details how to view average speed, operating hours, and total distance covered.

Preparing for Use

Advice on First Use

Provides essential advice for the initial use of the motorcycle, including safety.

Engine Running-In Procedure

Guidelines for properly running in the engine to ensure longevity.

Lithium-Ion Battery Performance

Information on starting power of lithium-ion batteries at low temperatures.

Preparing for Difficult Riding Conditions

Guidance on preparing the vehicle for challenging conditions like sand or mud.

Preparing for Dry Sand Rides

Specific preparations for riding the motorcycle on dry sandy terrain.

Preparing for Wet Sand Rides

Specific preparations for riding the motorcycle on wet sandy terrain.

Preparing for Wet and Muddy Circuits

Preparations for riding on wet and muddy off-road circuits.

Preparing for High Temperatures or Slow Riding

Recommendations for preparing the vehicle for hot conditions or slow riding.

Preparing for Low Temperatures or Snow

Specific preparations for riding in cold temperatures or snowy conditions.

Riding Instructions

Pre-Ride Checks and Maintenance

Essential checks and maintenance measures to perform before every ride.

Starting the Vehicle Safely

Instructions for safely starting the motorcycle's engine.

Starting Off from Stationary

Guidance on how to start moving the motorcycle from a standstill.

Shifting Gears and Riding

Advice on proper shifting techniques and general riding practices.

Braking Techniques and Warnings

Instructions on braking, including warnings about improper use.

Stopping and Parking Procedures

Guidelines for safely stopping and parking the motorcycle.

Transporting the Motorcycle

Instructions and precautions for transporting the vehicle.

Refueling the Motorcycle

Detailed steps and safety warnings for refueling the fuel tank.

Adding 2-Stroke Oil

Procedure for adding 2-stroke oil to the oil tank, including warnings.

Service Schedule

Additional Service Information

Provides additional notes regarding service work and varying intervals.

Required Maintenance Work

Lists required maintenance tasks and their intervals based on operating hours.

Recommended Maintenance Work

Lists recommended maintenance tasks and their intervals.

Tuning the Chassis

Checking Basic Chassis Setting with Rider Weight

Guidance on checking and adjusting chassis settings based on rider weight.

Shock Absorber Compression Damping

Explains the division of shock absorber compression damping into ranges.

Adjusting Low-Speed Compression Damping (Shock Absorber)

Instructions for adjusting the low-speed compression damping of the shock absorber.

Adjusting High-Speed Compression Damping (Shock Absorber)

Instructions for adjusting the high-speed compression damping of the shock absorber.

Adjusting Rebound Damping (Shock Absorber)

Procedure for adjusting the rebound damping of the shock absorber.

Measuring Unloaded Rear Wheel Dimension

Steps for measuring the rear wheel dimension without load.

Checking Static Sag of Shock Absorber

Procedure for checking the static sag of the rear shock absorber.

Checking Riding Sag of Shock Absorber

Procedure for checking the riding sag of the rear shock absorber.

Adjusting Spring Preload (Shock Absorber)

Instructions for adjusting the spring preload of the shock absorber.

Adjusting Riding Sag

Guidance on adjusting the riding sag, including spring selection.

Checking Basic Fork Setting

Notes on checking the basic setting of the front fork suspension.

Adjusting Compression Damping (Fork)

Instructions for adjusting the compression damping of the front fork.

Adjusting Rebound Damping (Fork)

Instructions for adjusting the rebound damping of the front fork.

Adjusting Spring Preload (Fork)

Procedure for adjusting the spring preload of the front fork.

Handlebar Position Options

Details on the different positions for mounting the handlebar.

Adjusting Handlebar Position

Instructions for adjusting the handlebar position for rider comfort.

Service Work on the Chassis

Raising Motorcycle with Lift Stand

Steps for safely raising the motorcycle using a lift stand.

Removing Motorcycle from Lift Stand

Procedure for safely removing the motorcycle from a lift stand.

Bleeding the Fork Legs

Instructions for bleeding the fork legs to release excess pressure.

Cleaning Fork Dust Boots

Guide on cleaning the dust boots of the fork legs to prevent seal leaks.

Removing Fork Legs

Step-by-step instructions for removing the front fork legs.

Installing Fork Legs

Procedure for correctly installing the front fork legs.

Removing Fork Protector

Instructions for removing the fork protector components.

Installing Fork Protector

Instructions for installing the fork protector components.

Removing Lower Triple Clamp

Steps for removing the lower triple clamp assembly.

Installing Lower Triple Clamp

Procedure for installing the lower triple clamp and associated parts.

Removing Front Fender

Instructions for removing the front fender.

Installing Front Fender

Instructions for installing the front fender.

Removing the Shock Absorber

Step-by-step guide for removing the rear shock absorber.

Installing the Shock Absorber

Procedure for correctly installing the rear shock absorber.

Checking Chain for Dirt

Guidance on checking the drive chain for excessive dirt.

Cleaning the Drive Chain

Instructions for cleaning the drive chain, including safety warnings.

Checking Chain Tension

Procedure for checking the drive chain tension and its importance.

Adjusting Chain Tension

Detailed steps for adjusting the drive chain tension correctly.

Checking Chain, Sprockets, and Guide

Instructions for checking wear on the chain, sprockets, and guide.

Checking the Frame for Damage

Procedure for inspecting the frame for cracks or deformation.

Checking the Swingarm for Damage

Instructions for inspecting the swingarm for damage, cracking, or deformation.

Checking Throttle Cable Routing

Guidance on checking and correcting the routing of throttle cables.

Checking the Rubber Grip

Procedure for checking the handlebar rubber grips for wear and damage.

Adjusting Clutch Lever Position

Instructions for adjusting the basic position of the clutch lever.

Checking/Correcting Hydraulic Clutch Fluid Level

Guide to checking and correcting the hydraulic clutch fluid level.

Changing Hydraulic Clutch Fluid

Step-by-step instructions for changing the hydraulic clutch fluid.

Removing Engine Guard

Instructions for removing the engine guard.

Installing Engine Guard

Instructions for installing the engine guard.

Brake System

Adjusting Hand Brake Lever Position

Guide to adjusting the basic position of the hand brake lever.

Checking Brake Discs

Instructions for checking the thickness and condition of brake discs.

Checking Front Brake Fluid Level

Procedure for checking the front brake fluid level.

Adding Front Brake Fluid

Instructions for adding front brake fluid and associated safety warnings.

Checking Front Brake Linings

Procedure for checking the minimum thickness and condition of front brake linings.

Changing Front Brake Linings

Step-by-step guide for changing the front brake linings.

Checking Foot Brake Lever Free Travel

Procedure for checking the free travel of the foot brake lever.

Adjusting Foot Brake Lever Position

Instructions for adjusting the basic position of the foot brake lever.

Checking Rear Brake Fluid Level

Procedure for checking the rear brake fluid level.

Adding Rear Brake Fluid

Instructions for adding rear brake fluid and associated safety warnings.

Checking Rear Brake Linings

Procedure for checking the minimum thickness and condition of rear brake linings.

Changing Rear Brake Linings

Step-by-step guide for changing the rear brake linings.

Wheels, Tires

Removing the Front Wheel

Instructions for removing the front wheel from the motorcycle.

Installing the Front Wheel

Procedure for correctly installing the front wheel.

Removing the Rear Wheel

Instructions for removing the rear wheel from the motorcycle.

Installing the Rear Wheel

Procedure for correctly installing the rear wheel.

Checking Tire Condition

Guidance on checking tire condition, including tread depth and age.

Checking Tire Air Pressure

Instructions for checking and correcting tire air pressure.

Checking Spoke Tension

Procedure for checking and adjusting spoke tension for wheel integrity.

Electrical System

Removing the Battery

Step-by-step instructions for safely removing the motorcycle battery.

Installing the Battery

Procedure for correctly installing the motorcycle battery.

Recharging the Battery

Guidelines for recharging the motorcycle's battery, including safety precautions.

Changing the Main Fuse

Instructions for replacing the main fuse, with warnings about electrical system overload.

Changing Fuses for Individual Power Consumers

Guide to identifying and changing fuses for various vehicle components.

Removing Headlight Mask and Headlight

Instructions for removing the headlight mask and headlight assembly.

Installing Headlight Mask and Headlight

Procedure for correctly installing the headlight mask and headlight.

Changing the Headlight Bulb

Step-by-step guide for replacing the headlight bulb.

Changing Turn Signal Bulb (EU Models)

Instructions for replacing the turn signal bulb on EU models.

Checking Headlight Setting

Procedure for checking the headlight alignment.

Adjusting Headlight Range

Instructions for adjusting the headlight beam range.

Changing Combination Instrument

Procedure for changing the battery or replacing the combination instrument.

Diagnostics Connector Location

Indicates the location of the diagnostics connector under the seat.

Cooling System

Cooling System Overview

Explains the function of the water pump and radiator cap in the cooling system.

Checking Antifreeze and Coolant Level

Guidance on checking coolant level and antifreeze protection, with safety warnings.

Checking Coolant Level in Radiator

Detailed steps for checking the coolant level in the radiator.

Draining the Coolant

Instructions for draining the coolant from the system, with safety warnings.

Refilling with Coolant

Procedure for refilling the cooling system with coolant.

Tuning the Engine

Checking Throttle Cable Play

Procedure for checking the play in the throttle cable and idle speed stability.

Adjusting Throttle Cable Play

Instructions for adjusting the play in the throttle cable.

Setting Throttle Response Characteristic Map

Guide to changing the throttle response by adjusting the guide plate.

Adjusting Idle Speed

Instructions for adjusting the engine's idle speed to the specified value.

Programming Ambient Pressure

Information on how ambient pressure is programmed and when reprogramming is needed.

Ignition Curve Plug-in Connector

Details the ignition timing map connector and its function for performance tuning.

Changing Ignition Timing Map

Instructions for switching between different ignition timing maps.

Checking Basic Shift Lever Position

Procedure for checking the basic position of the shift lever relative to the rider's boot.

Adjusting Basic Shift Lever Position

Instructions for adjusting the basic position of the shift lever.

Service Work on the Engine

Changing the Fuel Screen

Step-by-step guide for changing the fuel screen.

Checking 2-Stroke Oil Level

Procedure for checking the 2-stroke oil level in the tank.

Timing the Oil Pump

Instructions for timing the oil pump, including preparatory steps.

Checking Gear Oil Level

Procedure for checking the gear oil level when the engine is cold.

Changing the Gear Oil

Instructions for draining and refilling the gear oil.

Adding Gear Oil

Procedure for adding gear oil when the engine is cold.

Cleaning, Care

Cleaning the Motorcycle

Detailed instructions for cleaning the motorcycle, including safety warnings.

Maintenance Steps for Winter Operation

Provides checks and maintenance procedures for winter riding conditions.

Storage

Motorcycle Storage Procedure

Steps for preparing and storing the motorcycle for longer periods.

Preparing for Use After Storage

Instructions for preparing the motorcycle after a period of storage.

Troubleshooting

Engine Cannot Be Cranked (Electric Starter)

Troubleshooting steps for issues when the engine won't crank.

Engine Turns But Does Not Start

Common causes and solutions for when the engine cranks but doesn't start.

Engine Has No Idle

Troubleshooting steps for issues related to the engine's idle speed.

Engine Does Not Speed Up

Diagnosing and resolving issues where the engine fails to accelerate properly.

Engine Has Too Little Power

Troubleshooting for reduced engine power.

Engine Dies During Trip

Solutions for the engine stopping unexpectedly while riding.

Engine Overheats

Troubleshooting steps for engine overheating issues.

White Smoke Emission (Steam in Exhaust Gas)

Diagnosing the cause of white smoke from the exhaust.

Gear Oil Exits at Vent Hose

Troubleshooting for gear oil leaks at the vent hose.

Malfunction Indicator Lamp Issues

Addressing illuminated or flashing malfunction indicator lamps.

Battery Discharged (Not Charging)

Troubleshooting for a battery that is not charging.

Combination Instrument Values Deleted

Resolving issues with deleted values on the combination instrument.

Technical Data

Engine Specifications

Detailed technical specifications for the TE 250i and TE 300i EU engines.

Engine Tightening Torques

Lists tightening torques for various engine components and screws.

Capacities

Specifications for fluid capacities like gear oil, coolant, and fuel.

Chassis Specifications

Technical details related to the chassis, frame, fork, and suspension.

Electrical System Specifications

Details on electrical components, battery, lights, and fuses.

Tire Specifications

Information on tire validity, sizes, and types for different models.

Fork Specifications

Technical data for the front fork, including damping and spring settings.

Shock Absorber Specifications

Technical data for the rear shock absorber, including damping and preload.

Chassis Tightening Torques

Lists tightening torques for various chassis components.

Substances

Brake Fluid Specifications

Details on recommended brake fluid standards and suppliers.

Coolant Specifications

Guidance on recommended coolant types, antifreeze protection, and suppliers.

Engine Oil (SAE 10W/40) Specifications

Details on recommended engine oil standards, classifications, and suppliers.

2-Stroke Engine Oil Specifications

Guidance on recommended 2-stroke engine oil types and brands.

Fork Oil Specifications

Details on recommended fork oil standards and types.

Shock Absorber Fluid Specifications

Details on recommended shock absorber fluid standards and types.

Super Unleaded Fuel Specifications

Guidance on recommended fuel types, including ethanol content limits.

Auxiliary Substances

Air Filter Cleaning Agent

Recommended supplier and product for cleaning air filters.

High Viscosity Grease

Recommended supplier and type of high viscosity grease.

Long-Life Grease

Recommended supplier and type of long-life grease.

Offroad Chain Spray

Recommended supplier and type of chain spray for off-road use.

Oil for Foam Air Filter

Recommended supplier and type of oil for foam air filters.

Preserving Materials for Paints, Metal, and Rubber

Recommended supplier and products for protecting vehicle surfaces.

Universal Oil Spray

Recommended supplier and type of universal oil spray.

Standards

JASO T903 MA Standard

Explanation of the JASO T903 MA standard for motorcycle engine oils.

SAE Viscosity Classification

Explanation of SAE viscosity classes used for classifying oils.

JASO FD Classification

Explanation of the JASO FD classification for 2-stroke engine oils.

Index of Special Terms

OBD - On-board Diagnosis

Definition of On-board diagnosis (OBD) system in vehicles.

List of Abbreviations

Common Abbreviations

List of common abbreviations used in the manual with their meanings.

List of Symbols

Red Symbols - Error Conditions

Indicates error conditions requiring immediate intervention.

Yellow/Orange Symbols - Prompt Intervention

Indicates error conditions requiring prompt intervention or driving aids.

Green/Blue Symbols - Information

Symbols reflecting status information or system feedback.

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