Hyster H/S/1.50-1.75XM User Manual

MAST
REPAIRS
H/S/1.50-1.
75XM (H/S/25-35XM) [D001, C010, D010, E001];
E1.50-1.75
XM (E25-35XM, E25-35XM
2
) [D114];
H/S/2.00XMS
(H/S/40XMS) [D001, C010, D010, E001];
E2.00XMS (E4
0XMS, E40XM
2
S) [D114];
H/S/2.00-3.
20XM (H/S/40-65XM) [D177, D187];
E2.00-3.20X
M (E40-65XM, E40-65XM
2
) [F108];
J2.00-3.20X
M (J40-60XM, J40-60XM
2
) [A216];
J2.00-3.20X
M (J40-60Z) [A416];
S/J2.00-3.0
0XL With Mast S/N C507, C508, C509, C562, C563, and C564
(S/E/J40-60
XL) [A187, B187, C187, C108, B168];
J1.60-2.00XM
T (J30-40XMT) [C160, F160];
H2.00-3.20XM
(H45-65XM) [H177]; J30-40XMT
2
[H160];
E1.50-2.00XM
(E25-35Z, E40ZS) [E114];
E2.00-3.20XM
(E40-65Z) [G108]; J1.60-2.00XMT (J30-40ZT) [J160]
PART NO. 897507 4000 SRM 522

Hyster H/S/1.50-1.75XM Specifications

General

Brand	Hyster
Model	H/S/1.50-1.75XM
Category	Forklifts
Language	English

Summary

SAFETY PRECAUTIONS MAINTENANCE AND REPAIR

Safety Procedures When Working Near Mast

General

General information and notes regarding mast operations and hose service life.

Safety Procedures When Working Near Mast

Specific safety procedures to follow when working in proximity to the mast.

Forks Repair

Remove

Step-by-step instructions for safely removing forklift forks.

Install

Step-by-step instructions for correctly installing forklift forks.

Carriages Repair

STANDARD CARRIAGE, REMOVE

Procedure for removing the standard carriage from the mast assembly.

HANG-ON SIDESHIFT CARRIAGE, REMOVE

Procedure for removing the hang-on sideshift carriage.

STANDARD CARRIAGE AND HANG-ON SIDESHIFT CARRIAGE, REPAIR

Repair procedures for both standard and hang-on sideshift carriages.

STANDARD CARRIAGE, INSTALL

Procedure for installing the standard carriage.

HANG-ON SIDESHIFT CARRIAGE, INSTALL

Procedure for installing the hang-on sideshift carriage.

INTEGRAL SIDESHIFT CARRIAGE, Remove

Procedure for removing the integral sideshift carriage.

Clean and Inspect

Steps for cleaning and inspecting carriage components for wear or damage.

Repair

General repair procedures for carriage components.

Install

General installation procedures for carriage components.

Mast Repair

REMOVE

Procedure for safely removing the mast assembly from the lift truck.

THREE-STAGE FFL MAST, Disassemble

Detailed steps for disassembling a three-stage FFL mast.

THREE-STAGE FFL MAST, ASSEMBLE

Detailed steps for assembling a three-stage FFL mast.

Lift Cylinders Repair

MAIN LIFT CYLINDERS, REMOVE

Procedure to remove the main lift cylinders from the mast.

FREE-LIFT CYLINDER, REMOVE

Procedure to remove the free-lift cylinder.

LIFT CYLINDERS, DISASSEMBLE

Steps to disassemble lift cylinders for service.

MAIN LIFT CYLINDERS, INSTALL

Procedure to install the main lift cylinders.

FREE-LIFT CYLINDER, INSTALL

Procedure to install the free-lift cylinder.

Header Hose Arrangements

TWO-STAGE LFL MAST, NEW HOSE INSTALL

Installing new header hoses for the two-stage LFL mast.

TWO-STAGE LFL MAST, ADJUST HOSES AFTER INSTALLATION

Adjusting header hoses for the two-stage LFL mast post-installation.

TWO-STAGE FFL MAST, NEW HOSE INSTALL

Installing new header hoses for the two-stage FFL mast.

TWO-STAGE FFL MAST, ADJUST HOSES AFTER INSTALLATION

Adjusting header hoses for the two-stage FFL mast post-installation.

THREE-STAGE FFL MAST, NEW HOSE INSTALL

Installing new header hoses for the three-stage FFL mast.

THREE-STAGE FFL MAST, ADJUST HOSES AFTER INSTALL

Adjusting header hoses for the three-stage FFL mast post-installation.

Lift and Tilt System Leak Check

LIFT CYLINDERS LEAK CHECK

Procedure to check lift cylinders for internal and external hydraulic leaks.

TILT CYLINDERS LEAK CHECK

Procedure to check tilt cylinders for internal and external hydraulic leaks.

Tilt Cylinders Adjustment

Adjust the stroke of the tilt cylinders WITHOUT tilt limit spacers

How to adjust tilt cylinder stroke when limit spacers are not used.

Lift Chains Adjustment

Mast Adjustment

Troubleshooting